SECTION 09770
SOLID SURFACE WET WALL PANEL SYSTEM
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Copyright 2014 - 2014 ARCAT, Inc. - All rights reserved
** NOTE TO SPECIFIER ** Aristech Surfaces LLC; solid surface countertop products.
.
This section is based on the products of Aristech Surfaces LLC, which is located at:
7350 Empire Dr.
Florence, KY 41042
Toll Free Tel: 800-354-9858
Tel: 859-283-1501
Fax: 859-283-7378
Email:request info ()
Web:
[Click Here] for additional information.
Aristech Surfaces is a market leader in surfacing solutions, serving both solid surface and acrylic sheet applications, from counter tops and wall panels to bath/shower and hot tub shells to indoor and outdoor signage, among others.
AristechSurfaces is currently one of only three acrylic manufacturers that can produce a continuous cast sheet. In our Florence, Kentucky plant, we have four continuous casting machines. Each of them is longer than a football field...and capable of producing acrylic sheet products up to 110 inches wide, in almost unlimited lengths...as single sheets, and on reels. Our products take many forms...from clear sheet to opaques, metallics, granite finishes, translucents and composites. Back in 1969, when we first came on-stream, we had an annual production capacity of 12 million pounds. Today's expanded and modernized plant outputs up to 100 million pounds a year.
Product innovation has always been one of our trademarks. We pioneered improvements in sheet thermoforming and composite laminate technology. We were the first to produce an acrylic sheet product that thermoforms into a granite-like texture (Quarite). And we have been leaders in advancing solid-surfacing technology. Our Acrylics color library contains over 140 different colors and our solid surface offering is the broadest in the industry.
PART 1 GENERAL
1.1 SECTION INCLUDES
** NOTE TO SPECIFIER ** Delete items below not required for project.
A. Vertical, solid surface wall cladding for wet applications.
B. One-Piece Shower Pans
C. Accessories
1. Setting materials.
1.2 RELATED SECTIONS
** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
1. Section 06100 - Rough Carpentry: Wood supports.
2. Section 06200 - Finish Carpentry.
3. Section 07920 - Joint Sealants.
4. Section 09260 - Gypsum Board Assemblies: Cementitious backer unit substrate.
5. Section 10820 - Shower Doors.
6. Section 15410 - Plumbing Fixtures.
1.3 REFERENCES
** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
1. US Green Building Council.
2. ASTM C 501 - Standard Test Method for Relative Resistance to Wear of Unglazed Ceramic Tile by the Taber Abraser.
3. ASTM D 256 - Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics.
4. ASTM D 570 - Standard Test Method for Water Absorption of Plastics.
5. ASTM D 638 - Standard Test Method for Tensile Properties of Plastics.
6. ASTM D 696 - Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30oC and 30oC With a Vitreous Silica Dilatometer.
7. ASTM D 790 - Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Material.
8. ASTM D 2583 - Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor.
9. ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
10. ASTM F 462; Standard Consumer Safety Specification for Slip-Resistant Bathing Facilities.
11. ASTM F 462; Standard Consumer Safety Specification for Slip-Resistant Bathing Facilities.
12. IAPMO/ANSI Standard Z124.1.2: Plastic Bathtub and Shower Units
13. NEMA LD.3 - National Electrical Manufacturers Association, High Pressure Decorative Laminates.
** NOTE TO SPECIFIER ** Listed Performance Characteristics are minimum standards for the solid surface industry. Class I materials are suitable for virtually all horizontal and vertical surfaces in public places. Class III materials meet all requirements for residential use and most commercial applications. Select the Performance Requirements for the products specified and delete the paragraphs that are not applicable.
1.4 DESIGN / PERFORMANCE REQUIREMENTS
1. Performance Characteristics based on 12 mm (1/2 inch) thickness (FOUNDATIONS CLASS 1):
a. Flame Spread Index: Class A when tested in accordance with ASTM E 84.
b. Specific Gravity: 27.7 grams/cu. in.
c. Hardness: 60, when tested in accordance with ASTM D 2583
d. Elongation: 2.2%, when tested in accordance with ASTM D 638
e. Tensile strength: 4,200psi, when tested in accordance with ASTM D 638
f. Tensile Modulus: 11 x 105, when tested in accordance with ASTM D 638
g. Water Absorption after 24 hours: .07%, when tested in accordance with ASTM D 570
h. Izod Impact Foot Pounds per Inch: .03, when tested in accordance with ASTM D 256
i. Impact Resistance 1/2 Pound: No Fracture, when tested in accordance with NEMA LD3-3.3
j. Linear Thermal Expansion: 2.0 x 10-5, when tested in accordance with ASTM D 696
k. High Temperature Resistance: Slight Effect, when tested in accordance with NEMA LD3-3.6
l. Boiling Water Resistance: No Effect, when tested in accordance with NEMA LD3-3.5
m. Stain Resistance: No Effect, when tested in accordance with NEMA LD3-3.9
n. Weight per sq. ft., 1/4 inch thickness: 4.4 pounds
** NOTE TO SPECIFIER ** Delete requirement for recycled content when selected product doesn't meet the criteria or when not required for project. Verify available colors that contain minimum recycled content.
o. Recycled Content: Minimum 15%
1.5 SUBMITTALS
A. Submit under provisions of Section 01300.
1. Product Data: Manufacturer's data sheets on each product to be used, including:
a. Preparation instructions and recommendations.
b. Storage and handling requirements and recommendations.
c. Installation instructions.
2. Shop Drawings: Include panel layout, dimensions, materials, finishes, cutouts, and attachments. Include installation details of location and layout of each type of fabrication and accessory.
a. Show seams, termination points, and details of edges.
b. Show coordination and interface with plumbing work
** NOTE TO SPECIFIER ** Delete the following paragraphs if LEED is not applicable.
3. LEED Submittals: Provide documentation of how the requirements of Credit will be met:
a. Third Party Certification: SCS, Scientific Certification Systems, indoor air quality.
b. Third Party Certification: GREENGUARD, low-emitting products certification.
c. Third Party Certification: NSF International, public health safety.
d. LEED NC 2.2 and CI 2.0 Rating System:
1) MR 4.1 - Post Consumer 10% (post-consumer + 1/2 pre-consumer).
2) EQ 4.1 - Adhesives and Sealants SCAQMD Rule #1168.
e. LEED EB 2.0 Rating System:
1) MR 3.1 - Optimize Use of IAQ Products, A. Adhesives & Sealants SCAQMD Rule #1168.
f. LEED Schools, NC and Major Renovations Rating System:
1) MR 4.1 - Post Consumer 10% (post-consumer + 1/2 pre-consumer).
2) EQ 4 - Option 1 - Adhesives and Sealants SCAQMD Rule #1168.
g. LEED Retail - NC and Major Renovations Rating System:
1) IEQ 4 - Option 1 Adhesives and Sealants SCAQMD Rule #1168.
** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
4. Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
5. Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
6. Manufacturer's Certificates: Certify products meet or exceed specified requirements.
7. Closeout Submittals: Provide manufacturer's maintenance instructions that include recommendations for cleaning and maintenance.
1.6 QUALITY ASSURANCE
1. Fabricator Qualifications: Manufacturer certified solid surface fabricator/installer with a minimum of 2 years documented experience in work of this Section.
2. Installer Qualifications: Firm with a minimum of 2 years documented experience in installation of systems similar in complexity to those required for this Project, and acceptable to or licensed by manufacturer.
a. Submit a signed copy of the installer's certificate, acknowledging the employee has been trained and approved by manufacturer.
3. Source Limitations: Obtain materials and products from single source
** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
4. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
a. Finish areas designated by Architect.
b. Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
c. Refinish mock-up area as required to produce acceptable work.
1.7 DELIVERY, STORAGE, AND HANDLING
1. Deliver sheets, fabricated items, materials and components in manufacturer's original, unopened, undamaged containers with identification labels intact.
2. Store products in manufacturer's unopened packaging until ready for installation.
3. Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
1.8 SEQUENCING
A. Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
1.9 PROJECT CONDITIONS
A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
1. Maintain relative humidity planned for building occupants and an ambient temperature between 65 and 75 degree F (18 and 24 degree C) for 48 hours prior to and during installation. After installation, maintain relative humidity and ambient temperature planned for building occupants.
1.10 WARRANTY
1. Provide manufacturer's 10 year limited written installed warranty when properly installed by an authorized fabricator.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturer: Aristech Surfaces LLC, which is located at: 7350 Empire Dr.; Florence, KY 41042; Toll Free Tel: 800-354-9858; Tel: 859-283-1501; Fax: 859-283-7378; Email:request info (); Web:
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
B. Substitutions: Not permitted.
C. Requests for substitutions will be considered in accordance with provisions of Section 01600.
** NOTE TO SPECIFIER ** Edit the following paragraphs as required and applicable to project requirements. Delete the paragraphs that are not applicable.
2.2 WET WALL PANEL SYSTEM
A. General: Provide wet wall panel system of solid acrylic polymer components. Dimensions of all components shall be as indicated on the Drawings. Panels shall be formed from manufacturer's standard wall panel products. Panels shall be full width and height with seams occurring only at the inside corners of the enclosure. Provide panel system complete including:
a. Panels.
b. Corner trim.
c. Soap dish.
d. Shampoo shelf.
e. Panel edge trim.
2. Material: Non-porous, homogeneous material maintaining the same composition throughout the part with a composition of acrylic polymer, aluminum trihydrate filler and pigment.
** NOTE TO SPECIFIER ** Foundations acrylic solid surfacing is available in 1/4 inch (6 mm) thick material in sheet sizes of 36 inch (914 mm) width by 96 inch (2438 mm) length; 48 inch (1214 mm) width by 96 inch (2438 mm) length; and 60 inch (1518 mm) width by 96 inch (2438 mm) length. For 12 mm (1/2 inch) thick sheet size of 30 inch (762 mm) width by 144 inch (3658 mm) length. Custom sizes are available on special order. Contact the manufacturer to verify availability for the type and color required.
3. Avonite Solid Acrylic Foundations Collection Class 1 Solid Surfacing:
a. Sheet Size:
1) As indicated on Drawings
b. Finish:
** NOTE TO SPECIFIER ** Select finish required and delete those not required.
1) Matt.
2) Satin.
3) Polished.
c. Thickness:
** NOTE TO SPECIFIER ** Select the thickness required and delete those not required.
1) 6 mm (1/4 inch).
2) 12 mm (1/2 inch).
** NOTE TO SPECIFIER ** Consult the manufacturer's color charts and select the paragraph for the Type and insert the color required. Delete the paragraphs not required.
d. Type/Color/Thickness:
1) Pediments
a) Color ______
b) Color as selected by the Architect.
2) Recycled
a) Color ______
b) Color as selected by the Architect.
3) Dunes - Class I
a) Color ______
b) Color as selected by the Architect.
4) Minerals - Class I
a) Color ______
b) Color as selected by the Architect.
5) Solids - Class I
a) Color ______
b) Color as selected by the Architect.
2.3 SHOWER PANS
1. Description: Solid cast polyester / acrylic blend resin with adjustable drain location if required, coved side walls, minimum one-inch panel platform with a 5 degree slope and a 12 inch minimum water dam. Non-skid floor surface with water channels directing water to the drain at a 2 degree slope (1/4" per foot)
a. Conform to the requirements of IAPMO/ANSI Standard Z124.1.2
b. Slip Resistance Coefficient: 0.20 minimum as tested in accordance with ASTM F 462.
c. Color:
** NOTE TO SPECIFIER ** Consult the manufacturer's color charts and insert the color required.
1) Color ______
2) Color as selected by the Architect.
d. Performance Characteristics:
1) Specific Gravity: 1.71
2) Hardness: 58-60, when tested in accordance with ASTM D2583
3) Flextural strength: 9,870 psi, when tested in accordance with ASTM D 790
4) Water Absorption after 24 hours: .022, when tested in accordance with ASTM D 570
5) Boiling Water Resistance: No Effect, when tested in accordance with NEMA LD3.05-3.5
6) Stain Resistance: Passes - 43 when tested in accordance with ASNI Z124.3
7) Flame Spread: Class A, when tested in accordance with ASTM E 84
2.4 TRIM
1. Provide matching inside corner trim molding to protect and conceal corner sealant.
2. Provide matching finish trim from 1/2 thick solid surface material
2.5 ACCESSORlES
** NOTE TO SPECIFIER ** Select the Optional Accessories required from the following paragraphs and delete those not required.
1. Provide matching corner shelf soap dish cast from solid surface.
2. Provide matching corner shampoo and soap holder cast from solid surface.
3. Provide matching recessed shampoo holder cast from solid surface
4. Provide matching recessed shampoo and soap holder cast from solid surface
5. Provide matching double recessed shampoo and soap holder cast from solid surface
6. Provide matching corner shelf soap dish cast from solid surface
7. Provide matching corner shampoo and soap holder cast from solid surface
2.6 INSTALLATION ACCESSORlES
1. Avonite Surfaces Solid Surface Adhesive.
2. Ultra-Bond G Adhesive: Pre-measured and pre-tinted two part adhesive colored to match surfacing.
3. Silicone Sealant: Mildew-resistant, FDA-compliant sealant recommended by manufacturer, in color to match solid surface.
2.7 FABRlCATlON
1. Fabricate material in accordance with Avonite's Fabrication Guide.
2. Solid surface paneling and shower/tub enclosures shall be fabricated of 1/4 inch (6 mm) thick material unless otherwise indicated.
3. Fabricate to field measurements.
4. Cut and finish component edges with clean, sharp returns.
5. Finished edges shall have a 1/16 inch radius
6. Continuous hard seamed walls over 20 feet in length must allow for expansion and contraction.
PART 3 EXECUTION
3.1 EXAMINATION
1. Do not begin installation until substrates have been properly prepared.
2. Examine substrates to receive panels. Identify conditions detrimental to proper or timely installation. Do not commence installation until conditions have been corrected
3. Verify that wall surfaces have been finished and mechanical and electrical services and outlets are installed in proper locations.
4. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
3.2 PREPARATION
1. Clean surfaces thoroughly prior to installation.
2. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
3.3 INSTALLATION
1. Install in accordance with manufacturer's instructions installation guidelines and recommendations.
2. Install components plumb and level, in accordance with approved shop drawings, project installation details and manufacturer's printed instructions.
3. Form joints using manufacturer's approved adhesive, with joints inconspicuous in finished work.
** NOTE TO SPECIFIER ** Select the following shower pan paragraphs if applicable and delete if not required.
4. Install shower pan, plumb and level. Coordinate plumbing with work of Section 15410.
5. Coordinate plumbing fixture installation with Division 15.
6. Panels shall be full width and height with seams occurring only at the inside corners of the enclosure.
7. Field cut panels as required for plumbing fixtures and bath accessories.
8. Apply a non-continuous bead of adhesive around perimeter of solid surface panels, approximately 2 inches from panel edge. Apply another bead of adhesive across the center forming an X. Utilize panel manufacturer recommended hot melt glue for temporary adhesion of panels to substrate while adhesive cures.
9. Allow panels to cure for 24 hours, minimum, before exposure to moisture or pressure.
10. Continuous hard seamed walls over 20 feet in length must allow for expansion and contraction.)
11. Corner and vertical joints: Form 1/8-inch-wide joints, sealed with manufacturer's color-matching silicone sealant.
12. Remove excessive adhesive and sealants. Components shall be clean on Date of Substantial Completion..
3.4 PROTECTION
A. Protect installed products until completion of project.
B. Touch-up, repair or replace damaged products before Substantial Completion.
3.5 SCHEDULES
** NOTE TO SPECIFIER ** Retain Paragraph below if required to suit project requirements. Identify products by name on the Drawings or use this paragraph to define the location of each type of material to be used. The following are some examples of schedule references. Edit as required to suit project or delete and identify products on the Drawings.
A. :
B. :
END OF SECTION
09770-1