Terry RIGDEN
e-mail: 3 Heathfield
Phone: (01473) 620067 Martlesham Heath Mobile: 0776 2572364 IPSWICH Suffolk IP5 3UB
Anexperienced, post graduate qualified engineer with a proven track record of delivering innovative solutions. Experienced in production, design quality engineering in high technology, high volume multi-national manufacturing.
As a result of Agilent closing their Ipswich factory I am looking for an interesting challenging engineering role where I can use my experience skills.
Key achievements
- Overturned conventional expectations of product cost size with radical new design of optical transceiver. Cut production costs by 75% product size by 50%
- Eliminated production bottleneck by delivering a 60% improvement in throughput at critical production stage without significant capital investment or downtime.
- Saved multi-million dollar contract for ultra high reliability components. Analysed understood underlying cause of failure designed implemented solution within weeks. Cut the failure rate by an order of magnitude.
- Opened up new high volume markets for opto-electronics by drastically cutting costs with non-hermetic packaging technology using plastic injection moulding encapsulation.
Experience
Agilent Technologies Ltd (formerly H.P) Ipswich.(Optoelectronics manufacture)2/1989 –11/2003
Senior Analytical Engineer. (1/2000 – 11/2003)
Reporting to Quality manager.Managed analytical services department. Staff of 5.
- Cut response time for failure analysis reports from weeks to hours with less staff, by involving requestors in analysis.
- Developed forensic approach to failure analysis using state-of-the-art techniques.
- Refocused analytical resources department to become an integral part of R&D project teams. Speeded development times by providing practical solutions to quality issues.
- Ensured product reliability by conducting Failure Mode Evaluation Analysis (FMEA).
Senior Design Engineer. (6/1995 – 1/2000)
Reporting to R&D manager,Designing developing advanced optoelectronic components for high volume production both here in Far East.
- Designed developed radical new opto-electronic products using micro-machined components to sub micron tolerances.
- Sourced state-of-the-art components liaised with suppliers all over the world.
- Proved product reliability fitness for purpose with qualification programs to Bellcore ISO standards.
- Developed transferred new production processes to Singapore operation.
Senior Manufacturing Engineer(2/1989 – 6/1995)
Reporting to production manager with overall engineering responsibility for yield throughput of solid state fibre optic laser production line. Staff of 1
- Doubled throughput increased yield by 1/3rdwithin 9 months.
- Improved yield by introducing implementing Statistical Process Control (SPC).
- Developed new production processes with higher throughput yield
- Ensured production throughput by trouble shooting equipment processes.
- Designedspecialist production equipment for new innovative products.
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Terry Rigden
Dynapert Ltd, Colchester.(Electronic assembly equipment manufacture) 4/1988 –2/1989
Project Leader
Reporting to R&D director, responsible for the design development of a high-speed surface mount electronic component assembly machine. Project team of 7
- Designed crucial mechanismsthat doubled throughput at 75% of cost using CAD
- Developed pattern recognition algorithms to detect component orientation in 50% faster.
INMOS Ltd, Newport Gwent. (Integrated circuit manufacture)6/1981 –4/1988
Support / Project Engineer(9/1985 – 4/1988)
Reporting to manufacturing manager responsible for design of new upgraded equipment. Maintenance troubleshooting on production line. Staff of 3
- Designed developed specialist process equipment improving throughput by 1/4
- Managed equipment plant upgrade projects budget of £1/4M
.
Facilities Engineer(6/1981 – 9/1985)
Reporting to Facilities manager, responsible for operation maintenance of all mechanical services on site as well as sub contracted services. Staff of 11 plus contractors
- Key role in construction start up of new factory, on time within budget.
- Commissioned plant equipment ensuring performance criteria achieved
- Established managed Plant Operations Dept, recruited trained staff.
- Designed supervised installation of “state of the art” ultrapure water system.
- Reduced facilities downtime to near zero by introduction of condition based maintenance.
- Managed several major capital investment projects to upgrade plant facilities
Marconi Electronic Devices Ltd, Lincoln. (Semiconductor manufacture) 5/1978 –6/1981
Equipment Engineer
Reporting to works engineer. Responsible for De Ionised water plant development of new production equipment staff of 1
- Major role in construction start-up of new factory on time within budget.
- Designed installed ultrapure water systems.
- Designed specialist production equipment to improve throughput quality.
- Troubleshooting maintenance of equipment processes.
- Designed installed nitric acid distribution system, reduced chemical costs by 3/4
Project engineer (10/1980 – 3/1981)
Reporting to works engineer (Lincoln). Seconded to GEC Semiconductors Wembley to manage project to upgrade of the plant facilities to production standard. Staff of 5.
- Increased DI water plant capacity ten fold
- Tripled production throughput in just 4 months
- Project completed early within budget
Universal Abrasives Ltd, Stafford (Abrasive manufacture) 4/1977- 5/1978
Assistant Process Engineer
- Developed new products introduced improved processes equipment.
- Introduced electronic process monitoring cutting rejects by order of magnitude
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Terry Rigden
Education
Open University. 1996- 1999
Postgraduate diploma in Manufacturing Management Technology.
- Computed Aided Engineering
- Implementation of new technologies
- Structure & design of manufacturing systems
- Project management
- Design & manufacture with polymers.
North Staffordshire Polytechnic,Stafford 1973 – 1977
HND Mechanical Engineering (electives: electronics & electrical engineering)
PriorySchool for Boys, Shrewsbury 1970 – 1973
A level :- Physics, Chemistry
O level :- Maths, English, Biology
Other Information
I.T. Skills:Computer literate on P.C, Unix Apple.
Real-time machine control in “C”
Spreadsheets, Databases & Word processing
2 & 3D CAD, (AutoCad, Autosketch, Me10, SoliDesigner, Total CAD, MacDraught).
Finite element analysis (Pro-Engineer)
Project planning management (Micrsoft project , Hoskyns)
Courses:Project Management. – Hoskyns, Hewlett PackardOpen University
DFM, FMEA, SPC, Taguchi, C Programming, – Hewlett Packard
Interpersonal ManagementSkills - Xerox
Training Skills for Technical Staff - EITB
Practical RF Protection – Marconi
Strategy of Experimentation - Dupont
Quality Improvement - Juran
Laser Welding Technology - Lumonics
Ultra pure water technology – School of water sciences
Personal data:
Date of Birth 25/10/54. Married, one married son Clean driving licence.
Leisure interests: Technical officer for canal boat syndicate.
Part of team restoring Ipswich Stowmarket canal
Building & operating R/C model yachts, aircraft
Cycling, reading, listening to music.
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