AEROSPACE DIVISION
BANGALORE
LIST OF INSPECTION AND TEST EQUIPMENT AVAILABLE IN ASD
1. METROLOGY EQUIPMENT
SL.NO. / TEST FACILITIES /
PARAMETERS / NAME OF EQUIPMENT / MAKE / RANGE /
ACCURACY / Remarks (Year of Installation)
1. / To measure / evaluate Geometrical Parameters :
1)Length (Diameter, Height etc.,)
2)Angle
3)Plane
4)PCD
5)Parallelism
6)Concentricity
7)Squareness
8)Flatness
9)Angularity
10)Cylindercity
11)Conicity
12)Sphericity. / 3D CMM / ACCURATE GAUGING & INSTRUMENTS PVT. LTD., PUNE.
CO-ORDIMESUR, CNC / Capacity of Axis(Range)-
X-axis – 800mm
Y-axis – 1200mm
Z-axis – 600mm
Repeatability
- 4 Microns.
Permissible measur-ing uncertainty (Microns)(Accuracy)
Linear : ±4.0+L/200
Volume: ±8.0+L/200
Software:
ACCUSOFT VER 3.3 / 1997
2. / To measure / evaluate Geometrical Parameters :
1)Length (Diameter, Height etc.,)
2)Angle
3)Plane
4)PCD
5)Parallelism
6)Concentricity
7)Squareness
8)Flatness
9)Angularity
10)Cylindercity
11)Conicity
12)Sphericity. / 3D CMM / DEA, ITALY
LAMBDA-8710 / Capacity of Axis(Range)-
X-axis – 9000mm
Y-axis – 4500mm
Z-axis – 5000mm
Repeatability
- 20 Microns.
Permissible measur-ing uncertainty (Microns)(Accuracy)
Linear : 25+L/1000
Volume:10+L/1000Software: DEA, PPL. / Originally Purchased / installed in 1987 and updated in 1998.
1. METROLOGY EQUIPMENT (Continued)
SL.NO. / TEST FACILITIES /
PARAMETERS / NAME OF EQUIPMENT / MAKE / RANGE /
ACCURACY / YEAR OF
PURCHASE/ INSTALLATION
3. / To measure / evaluate Geometrical Parameters :
1)Length (Diameter,
Height etc.,)
2)Angle
3)Plane
4)PCD
5)Parallelism
6)Concentricity
7)Squareness
8)Flatness
9)Angularity
10)Cylindercity
11)Conicity
12)Sphericity.
Application:
- Referencing / Re-refer-
encing of Assy Jigs &
fixtures.
- Inspection of large size
structures.
- All Linear / Angular /
Profiles & Geometri-
cal parameters can be
measured. / RMS 2000 / LEITZ, GERMANY.
(Theodolite based Portable co-ordinate measuring system) / 1.Three dimen-
sional portable
co-ordinate mea-
suring system
using non-contact
method of mea-
surement.
2.Electronic
Theodolites are
used for mea-
surements. The
theodolite accu-
racy is 0.5 arc
seconds.
3.Measuring range
is 40 mts and
accuracy is
0.05mm/m.
Range : 40 mts.
Repeatability –
0.005mm
Permissible measu-ring uncertainty in Microns : 0.05mm/µ
Software:MESCAL / 1987
4. / Used for machine calibration. For checking straightness, squareness, flatness, parallelism, Alignment etc., / Laser Measurement System / HEWLETT PACKARD, USA / Resolution :0.01mm
Max.Velocity 18000mm/minute / 1988-89
5. / To Check the pitch dia of Thread plug gauge, Bolt etc., (External Threads only) / Floating Carriage Micrometer / ADITYA / 0-175mm / 1988-89
6. / For Measuring Flatness with lightband Reading. / Monochromatic checklite / Hifin Product Pvt. Ltd., Bombay / Type: SML, PH-1
Volts-230
Watts-85 / 1988-89
7. / To check Dial gauges Height Gauges, etc., their Accuracy / Height Master / MITUTOYO CORPORATION, JAPAN / 0-600mm / 1988-89
1. METROLOGY EQUIPMENT (Continued)
SL.NO. / TEST
FACILITIES /
PARAMETERS / NAME OF EQUIPMENT / MAKE / RANGE /
ACCURACY / YEAR OF
PURCHASE/ INSTALLATION
8. / To check the profile of screw threads, templates etc., / Profile Projector / MICROTECHNICA - ITALY / 1.Screen size:600mm
2.Screen Rotation :
360°
3.Table Rotation:±15°
4.Vernier Reading:
1 of Arc
5. Max.Optical error:
0.5°/360°
6.Std lenses – 5x,10x,
20x,25x,50x,100x / Received from
VSSC - 1992
9. / Measurement of IDS and ODS of large size components. / Uni-master / `TESA’ Make / 250-2000mm
LC 0.001mm / 1990
- MECHANICAL TESTING EQUIPMENT
SL.
NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE / ACCURACY / Remarks (Year of
Purchase / installation)
1. / Hardness Checking / Mechanical Hardness Tester / SAROJ Engg.. / 0-100 ABC to K Scale / 1996
2. / Hardness Checking / Digital Hardness Tester / Fuel Instruments
and Engineers Pvt Ltd., Maharastra. / A to V Scale / 1995
3. / Tensile Testing
1) Proof Stress
2) UTS
3) Elongation
4) Proof Load Test
5) Shear strength. / Universal Testing Machine. / MTS Corporation,
USA / 50 Ton Capacity
1 % of FSD. / 1991
4. / Tensile Testing
1) Proof Stress
2) UTS
3) Elongation / Electronic Tensile Testing
Machine.
(Honsefield Tensometer
Testing Machine). / MICROTECH,
PUNE / 2 Ton Capacity
1 % of FSD. / 1997
3. N.D.T. EQUIPMENT
SL.NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE /
ACCURACY / Remarks (Year of Purchase / installation)
1. / Magnetic
Particle
Inspection / Magnetic Crack Detector / EAST WEST Engg. Bombay / AC : 0-6000 Amps
DC : 0-6000 Amps
KAT: 0-30 / 1998
2. / De-Magnetizing / De-Magnetiser / EAST WEST Engg. Bomba / KAT : 0-28 / 1995
3. / UV Light calibration. / Ultraviolet Meter
(Light meter) / DM-365X
Magnaflux, Hyderabad. / 0-19,990 µ/w/cm² / 1998
4. / UV & White light calibration. / Digital Radiometer
(Light meter) / DX-100X
Magnaflux,
Hyderabad. / 0-19,990 µ/w/cm² / 1998
5. / -- / Magnifying Table Lamp / -- / 10X / 1998
6. / Radiography inspection of weld joints, crack detection of raw materials, forg-ings etc., / X-Ray machine / Baltograph, Belgium / Capacity 1-160KV
Beam Angle – 45°
Focal Spot 1.5x1.5 & 0.4x0.4
Tube current –
Max.10mA
1.5x1.5 Focus
-Max.4mA
0.4x0.4 Focus
Exposure range –
1sec.to 99min.59sec.
Power - 1600W for
1.5x1.5
- 640W for
0.4x0.4
Cooling - Water Cooling
Temp. - 40°C
Pressure 6 bar
Flow 4 Ltr/min. / 1999
7. / Radiography inspection of weld joints, crack detection of raw materials, forg-ings etc., / X-ray machine / RICH SEIFERT & CO.,
GERMANY / Capacity – 1-225 KV
Beam Angle – 45°
Focal spot – 1.5x1.5
Focal spot (fine)-
0.5x0.5
Tube current -10mA (max)
(Rated 13mA) 0.5x0.5
23mA (max) 1.5x1.5
Exposure range
Power – 2925Watts
(1)Fine focus- 676 Watts
(2)Normal focus-
2925Watts
Cooling -Water cooling
Temp. – 40°C
Pressure - 6 bar Flow 4ltr/min. / 1999
3. N.D.T. EQUIPMENT
SL.NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE /
ACCURACY / Remarks (Year of
Purchase / installation)
8. / -- / Auto Processor for film developing / AGFA, Belgium / Film Size can be accommodate Min.9x12cm, 35x43cm
Processing time 8 minutes
Tank capacity
Developer Tank 20 Litres
Rinsing Tank 20 Litres
Fixer Tank 20 Litres
Final Rinsing Tank 20 Ltrs Water consumption 0.75
ltrs/min.
Size : Length 74cm
Width 70cm
Height 120cm / 1992
9. / X-ray film viewer. / Film Viewer / Rich.seifert,
Germany / Film viewed upto density 4.7 Viewer size iris mask 5mm to 75mm Lamp 24V/250 Watt / 1992
10. / To check the Density of Radiograph / Densitometer / Macbeth, USA / Density range upto 5.6 / 1992
4. PAINT AND SEALANT EQUIPMENTS
SL.NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE / ACCURACY / Remarks (Year of
Purchase / installation)
1. / Thickness checking / Ultrasonic Thickness Gauge / KRATKRAMMER , GERMANY / 0-25mm / 2001
2. / Painting and Surface coating thickness / Minitest-600
FN-Z / MINITEST, GERMANY / Upto 999 / 1995
3. / Thickness Measuring
of Coatings on
Materials. / Coating Thickness Gauge. / DCFN - 977 M
Check Line,
USA. / + 1% of Reading plus 0.03 mm / 2000
5. OTHER EQUIPMENT (CHEMICAL, METALLURGICAL, DIMENSIONAL MEASUREMENT, SPECIAL TESTING EQUIPMENT)
SL.NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE /
ACCURACY / Remarks (Year of Purchase / installation)
1. / Pressure Tetsing &
Volume Stretch test of Tankages. / Pressure Testing
Equipment. / PRESTEST-050. / 50 kg/cm2.
Pressure: 0.35 % of FSD.
Stretch Volume :
0.2% of FSD. / 1989
2. / Thickness Measuring
of Materials. / Ultrasonic Thickness
Gauge. / DX - 2 DL
DAKOTA, USA. / + 0.001 mm
Range : 0.15 to 350 mm. / 2000
3. / Volume Measurements
of D.M. Water for the
Tankages. / Flow Meter
Positive Displacement / GM-10 SBE
Smith Meters. / 0 - 600 LPM / 1989
4. / Volume Measurements
of D.M. Water for the
Tankages. / Flow Meter
Positive Displacement / F – 40
HUDOR (INDIA)
PVT. LTD., PUNE / 0 - 600 LPM / 2001
5. / To Check
Conductivity of
Materials. / Conductivity Meter.
(Sigma Scope) / FISHERS MAKE,
GERMANY. / 1 - 112 % IACS / 1994
6. / To Check Hardness
of the Materials. / Poratble Hardness Tester. / TIME GROUP MAKE,
JAPAN. / + 1% of FSD. / 1994
7. / To Check Hardness
of the Materials. / Poratble Hardness Tester. / GYZ 1934-1
Barber Colman
Co., USA. / + 1% of FSD. / 1999
8. / Conductivity IACS% / Conductivity meter / TECHNOFOR,
PUNE / 10% IACS to 12% IACS / 2001
9. / Calibration of Furnace / BIDDLE Instrument / Biddle Instruments, USA / 1500°C / 1990
10. / Batch PH value check / P.H. Meter / `HANNA’ Instruments / 0-14 PH / 2001
11. / To check weld defects / Ultrasonic Equipment / KRATKRAMMER, GERMANY / Kratkarmer USD15
Lemo probe connection cable with probe 70°/4 MHz 60°/4 MHz / 2000
12. / To check the internal cleanli-ness of tankages. / Endoscope / SCHOLLY,
GERMANY
Model : 250-2H / --- / 1995
5. OTHER EQUIPMENT (CHEMICAL, METALLURGICAL, DIMENSIONAL MEASUREMENT, SPECIAL TESTING EQUIPMENT)
SL.NO. / TEST FACILITIES / PARAMETERS / NAME OF
EQUIPMENT / MAKE / RANGE /
ACCURACY / Remarks (Year of
Purchase / installation)
13. / To check for leakage in tank. / Helium Leak Detector / Edwards UK / Leak detecting capacity 1x10-8 Mbar Ltrs/sec. in Fine Mode,
1x10-11 Mbar Ltrs/sec. in High sensitivity mode
Operated with Liquid Nitrogen. / 1992
14. / To check for leakage in Tankages. / Global Leak Check Equipment / M/s IRA Bangalore / Pressure Gauge capacity 0.1 to 1 Kg/sqcm Differential Pressure Gauge 0-7mbar. Temperature indicator 0-50°C. / 1992
15. / To measure tank weight / Crane Scale / M/s IPA, Bangalore / Capacity 2T / 2001
16. / To measure moisture level in gas. / Automatic dew point meter / SHAW, UK / Range of measurement
1-1000 PPM / 1995
17. / For Measuring large size com-ponents. / Big size Vernier Caliper / 0-1500mm, Ø3500mm / 1990
18. / - do - / Imicro & Setting Rings / Dia upto 100mm / 1989-90
19. / - do - / Height Master & Height gauges / 600mm & 300-600mm & 1000mm / 1989-90
20. / To check internal diameters of large size components. Rings in parti-cular / Stick Micrometers in different size ranges. / MITUTOYO / 50-1500mm
100-2000mm
150-3000mm
1000-4000mm / 1989-90
21. / Single axis measu-ring device for measuring lengths in form of External, Internal, depth & distance dimensions & for determining form and positional errors. / MICRO HITE-II / TESA / Range : 0-800mm
Accuracy : 0.001mm / 1990
NOTE:- The normal Conventional Measuring Instruments and Gauges such as Verniers, Micrometers,
Dial Gauges, Thread Gauges, Plug Gauges etc., are not covered in the list.
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