1999 REPAIR HISTORY FOR DDG 58 USS LABOON
SMARTSHIP SHIPBOARD SIMULATION SYSTEMS
Ann Christine Catlin
August 29, 2005
This report investigates the repair history for the USS Laboon extracted from the 1999 Ships 3M Database for Electrical Power Generation/Distribution Systems and Propulsion Systems. The information will assist in identifying
1. The precise configuration, nomenclature and EICs of the electrical power generation, electrical power distribution systems and propulsion systems onboard a DDG class ship.
There was some guesswork involved in my attempt to map the shipboard equipment described by Vishal to the 3M EIC (due to the lack of SME guidance.) For those EICs appearing here, we are assured of the EIC and nomenclature accuracy.
2. The failures and repairs of the electric power generation/distribution and propulsion systems that ACTUALLY took place over a one year period onboard a ship from the DDG class.
3. The repairs with the longest ship’s force repair time in man-hours [top 20] for this data.
Other information can also be extracted from the original data, for example,
· the ‘top 20’ most frequent failures & repairs,
· the ‘top 20’ longest failure & repair down times,
· etc.
Hopefully when I speak with the SMEs, I can get information about repairs that affect the wireless/wired network the most. Ask if you want more analysis.
The following Ships 3M classifications are included in this report:
Section 1. 3xxxxxx: Electrical Power Generation Systems
DDG Equipment configuration in repair record …. Page 3
Top 20 Longest Ship’s Force Repair Times ………… Page 3
Complete listing of all repairs in 1999 ………………….. Page 3
Section 2. 4xxxxxx: Electrical Power Distribution Systems
DDG Equipment configuration in repair record …. Page 8
Top 20 Longest Ship’s Force Repair Times ………… Page 8
Complete listing of all repairs in 1999 ………………….. Page 8
Section 3. 5xxxxxx: Missile Systems
DDG Equipment configuration in repair record …. Page 12
Top 20 Longest Ship’s Force Repair Times ………… Page 12
Complete listing of all repairs in 1999 ………………….. Page 12
Section 4. 5xxxxxx: Propulsion Systems
DDG Equipment configuration in repair record …. Page 13
Top 32 Longest Ship’s Force Repair Times ………… Page 13
Complete listing of all repairs in 1999 ………………….. Page 14
There are additional interesting classifications. Ask if you want more information about these.
Section 1. 3xxxxxx codes: Electrical Power Generation Systems repairs for the year 1999
3xxxxxx Equipment Configuration appearing in 3M repairs for this DDG class ship:
3500000 GENERATOR SET, GAS TURBINE
3510000 TURBINE ASSEMBLY, GAS, SSPU (GARRETT ME831)
3511000 GAS TURBINE
3530000 ENCLOSURE ASSEMBLY, BASE
3550000 GENERATOR, AC
3561000 CONTROLS & INSTRUMENTS, ELECTRICAL, SSPU
3573000 SEPARATION SYSTEM, MOISTURE
3574000 AIR SYSTEM, COOLING
3576000 ANTI-ICING SYSTEM
3602000 CHARGERS, BATTERY
3705000 L.O. FILL AND TRANSFER, SHIPS'S SERVICE DIESEL GENERATOR
Longest repair man-hours for single repair for this ship (top 20)
EIC / equipment_nomenclature / csmp_narrative_summary / man_hours / total_part_issues3510000 / LOCAL CONTROL PA / 3GTG LOCAL FUEL TEMP CARD FAUL / 610 / 1
3511000 / ENGINE ASSY GAS / FAULTY LUBE OIL PRESSURE READ / 550 / 0
3576000 / EXCITATION CONTR / NR1 GTG LOSS OF OUTPUT VOLTAGE / 400 / 0
3511000 / ENGINE ASSY GAS / TURBINE TEMPS HIGH 2 GTG / 333 / 3
3511000 / ENGINE ASSY GAS / REPLACE 3GTG LIGHTHOUS SEALE / 260 / 14
3511000 / GOVERNOR, ELECTR / #3 GTG WILL NOT ADJUST FREQ / 210 / 0
3510000 / FILTER FDPRESS / REPLACE LUBE OIL FILTER / 120 / 3
3510000 / GENERATOR SET / MORMON CLAMP FAILED / 106 / 0
3511000 / ENGINE ASSY GAS / THERMOCOUPLE TEMPS HIGH / 101 / 0
3510000 / VALVE,CONTROL-TE / 2GTG TEMP REG VALVE FAILED / 90 / 1
3510000 / NOZZLE, FUEL ASS / CLOGGED F/O NOZZLES / 75 / 6
3602000 / BATTERY CHARGING / OVERHAUL STBD BOAT LCKR CHRGR / 62 / 2
3510000 / FILTER, DUAL / 2 GTG F/O FILTER CLOGGED / 60 / 2
3510000 / NOZZLE, FUEL ASS / FAILING FUEL NOZZLES #2 GTG / 60 / 6
3576000 / DAMPER, AIR COOL / VENT DAMPER FAILED TO CLOSE / 59 / 2
3510000 / FILTER, DUPLEX, / 2GTG CLOGGED L/O FILTERS / 55 / 1
3510000 / FILTER FDPRESS L / 2 GTG CLOGGED F/O FILTERS / 50 / 6
3550000 / GENERATOR A23938 / 3 GTG ZINC ANNODES ERODED / 50 / 2
3550000 / GENERATOR A23938 / 2 GTG ZINCS ERODED AWAY / 50 / 1
3510000 / MOTOR AC / TEST/REPAIR GTG AUX PUMP MOTOR / 44 / 0
Full listing of 3xxxxxx repairs for columns EIC, nomenclature, sailor narrative maintenance action summary, ship’s force man-hours and total part issues.
EIC / equipment_nomenclature / csmp_narrative_summary / man_hours / total_part_issues3510000 / NOZZLE, FUEL ASS / DIRTY NOZZLES / 20 / 1
3510000 / NOZZLE, FUEL ASS / DIRTY NOZZLE / 20 / 1
3510000 / NOZZLE, FUEL ASS / DIRTY NOZZLES / 20 / 2
3510000 / NOZZLE, FUEL ASS / DIRTY NOZZLES / 20 / 1
3510000 / FILTER FDPRESS L / LP F/O FILTER CLOGGED (GTM) / 5 / 3
3510000 / FILTER FDPRESS L / 1 GTG F/O FILTER CLOGGED / 7 / 7
3510000 / NOZZLE, FUEL ASS / FAULTY NOZZLES / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY NOZZLES / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY NOZZLES / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLE / 15 / 1
3510000 / NOZZLE, FUEL ASS / NR 2 GTG HIGH TEMPS THERMOCOUP / 1 / 0
3510000 / LOCAL CONTROL PA / NUMEROUS BURNED LIGHT BULBS / 1 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES HIGH TEMPS / 15 / 1
3510000 / FILTER, DUPLEX, / NR3 SSGTG L/O DUPLEX FILTERS / 1 / 1
3510000 / FILTER, DUAL / NR 2 SSGTG FO FILTERS / 4 / 1
3510000 / FILTER FDPRESS L / REPLACE F/O FILTER AND O-RING / 7 / 2
3510000 / FILTER, DUPLEX, / REPLACE ENG L/O FILTER / 7 / 2
3510000 / LOCAL CONTROL PA / 2 LOCOP DAMAGED PWR SUPPLY / 12 / 1
3510000 / FILTER, DUPLEX, / 3 SSGTG L/O FILTER SHIFT LEVER / 2 / 0
3510000 / VALVE, SOLENOID / F/O SHUT OFF VLV FOR POM / 1 / 0
3510000 / FILTER FDPRESS H / REPLACE HP FUEL FILTER / 6 / 3
3510000 / LOCAL CONTROL PA / BURNED OUT LIGHTS AT LOCOP / 2 / 1
3510000 / NOZZLE, FUEL ASS / REPLACE FUEL NOZZLES / 8 / 6
3510000 / FILTER FDPRESS / REPLACE LUBE OIL FILTER / 120 / 3
3510000 / NOZZLE, FUEL ASS / F/O NOZZLES FAILED / 36 / 7
3510000 / GENERATOR SET / MORMON CLAMP FAILED / 106 / 0
3510000 / LOCAL CONTROL PA / #1 GTG WATER WASH SWITCH FAULT / 4 / 1
3510000 / FILTER FDPRESS L / CHANGE F/O FILTER ELEMENTS / 16 / 6
3510000 / FILTER, DUPLEX, / NR#3 SSGTG L/O FILTERS CHG OUT / 4 / 2
3510000 / PUMP, MAIN PRESS / 3 GTG LOW L/O PRESSURE / 11 / 0
3510000 / FILTER, LUBE OIL / REPLACE L/O FILTER / 12 / 0
3510000 / LOCAL CONTROL PA / #3 GTG LIGHT BULBS OOC / 3 / 3
3510000 / FILTER FDPRESS L / REPLACE NR2 GTG F/O FILTERS / 3 / 3
3510000 / FILTER FDPRESS L / FILTERS ARE DIRTY / 8 / 8
3510000 / FILTER FDPRESS H / CHANGE OUT FILTERS / 14 / 4
3510000 / MOTOR AC / TEST/REPAIR GTG AUX PUMP MOTOR / 44 / 0
3510000 / FILTER, DUPLEX, / 3 GTG LUBE FILTER DELTA HIGH / 12 / 6
3510000 / LOCAL CONTROL PA / LOCOP LIGHT INDICATOR OUT / 3 / 2
3510000 / LOCAL CONTROL PA / LOCOP LIGHTS OOC / 2 / 1
3510000 / LOCAL CONTROL PA / LOCOP LIGHTS BULBS OOC / 2 / 2
3510000 / LOCAL CONTROL PA / LOCOP LIGHT BULBS OOC / 2 / 1
3510000 / LOCAL CONTROL PA / LOCOP LIGHT OOC / 4 / 1
3510000 / LOCAL CONTROL PA / LOCOP LIGHT BULBS OOC / 3 / 1
3510000 / FILTER, DUAL / NR2 GTG F/O FILTERS CLOGGED / 5 / 4
3510000 / FILTER, LUBE OIL / TECH SUPPORT FOR HI L/O PRESS / 1 / 0
3510000 / FILTER, DUPLEX, / 3 GTG SYNT L/O FILTERS / 2 / 3
3510000 / STARTER ASSEMBLY / NR 3 SSGTG STARTER PAD BOLT / 21 / 1
3510000 / NOZZLE, FUEL ASS / FAILING FUEL NOZZLES #2 GTG / 60 / 6
3510000 / FILTER FDPRESS L / FUEL FILTER NEED REPLACEMENT / 25 / 6
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZLE CHG OUT / 25 / 1
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZLES CHG OUT / 25 / 1
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZLES GHG OUT / 19 / 2
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZZLE CHG OUT / 25 / 1
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZLES CHG OUT / 25 / 1
3510000 / NOZZLE, FUEL ASS / NR#1 SSGTG F/O NOZZLE CHG OUT / 25 / 1
3510000 / VALVE, BLEED AIR / 2 GTG BLEED VLV CONT AIR LEAK / 34 / 0
3510000 / FILTER FDPRESS L / 2 GTG F/O FILT / 30 / 4
3510000 / FILTER FDPRESS H / 2 GTG HP FILT ELEMENTS CLOGGED / 20 / 2
3510000 / FILTER, DUAL / 3 GTG F/O FILT CLOGGED / 20 / 2
3510000 / FILTER FDPRESS L / 3 GTG F/O FILT CLOGGED / 20 / 1
3510000 / LOCAL CONTROL PA / NR1 GTG LOCOP RPM METER DEGRAD / 28 / 2
3510000 / FILTER, DUAL / 2 GTG F/O FILTER CLOGGED / 60 / 2
3510000 / FILTER, DUAL / NR1 SSGTG F/O FILTER CHG OUT / 4 / 2
3510000 / FILTER FDPRESS L / NR1 SSGTG F/O FILTER CHG OUT / 4 / 1
3510000 / NOZZLE, FUEL ASS / FAULTY FUEL NOZZLES 3 GTG / 10 / 1
3510000 / LOCAL CONTROL PA / 3GTG LOCAL FUEL TEMP CARD FAUL / 610 / 1
3510000 / SSGTG NO. 3 NO-B / NR3 GTG NBPS REPLACEMENT / 7 / 1
3510000 / NOZZLE, FUEL ASS / REPLACE FUEL NOZZLES 400 HOURS / 5 / 0
3510000 / FILTER, DUAL / 2 GTG F/O FILTER CLOGGED / 30 / 6
3510000 / FILTER FDPRESS L / 2 GTG F/O FILTER CLOGGED / 30 / 6
3510000 / NOZZLE, FUEL ASS / CLOGGED F/O NOZZLES / 75 / 6
3510000 / STARTER ASSEMBLY / 2GTG STARTER WEEPS OIL / 25 / 2
3510000 / VALVE,CONTROL-TE / 2GTG TEMP REG VALVE FAILED / 90 / 1
3510000 / FILTER, DUPLEX, / 3 GTG L/O FILTER CLOGGED / 10 / 1
3510000 / FILTER, LUBE OIL / 3 GTG L/O FILTER CLOGGED / 10 / 1
3510000 / COUPLING, FLEXIB / NR1 SSGTG COUPLING REPLACEMENT / 40 / 1
3510000 / FILTER, DUPLEX, / NR1 SSGTG L/O FILTERS DIRTY / 6 / 1
3510000 / STRAINER FLANGED / PLEASE CANCEL / 1 / 0
3510000 / FILTER, DUPLEX, / REPLACE ENG L/O FILTER / 2 / 2
3510000 / FILTER, DUPLEX, / 2 GTG CLOGGED L/O FILTERS / 40 / 1
3510000 / NOZZLE, FUEL ASS / NR 1 SSGTG F/O NOZZLES CHG OUT / 10 / 2
3510000 / NOZZLE, FUEL ASS / NR1 SSGTG F/O NOZZLES CHG OUT / 10 / 2
3510000 / NOZZLE, FUEL ASS / NR1 SSGTG F/O NOZZLES CHG OUT / 10 / 2
3510000 / NOZZLE, FUEL ASS / NR1 SSGTG F/O NOZZLES CHG OUT / 10 / 2
3510000 / NOZZLE, FUEL ASS / NR1 SSGTG F/O NOZZLES CHG OUT / 10 / 2
3510000 / NOZZLE, FUEL ASS / NR 1 SSGTG F/O NOZZLES CHG OUT / 10 / 3
3510000 / FILTER, DUAL / 2 GTG CLOGGED F/O FILTERS / 45 / 9
3510000 / FILTER FDPRESS L / 2 GTG CLOGGED F/O FILTERS / 50 / 6
3510000 / FILTER FDPRESS L / REPLACE FUEL FILETER ELEMENT / 6 / 6
3510000 / FILTER FDPRESS L / REPLACE FUEL FILTER CLOGGED / 6 / 1
3510000 / FILTER, DUPLEX, / 2GTG CLOGGED L/O FILTERS / 55 / 1
3511000 / ENGINE ASSY GAS / FAULTY THERMAL COUPLE 1 GTG / 7 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / HOT STARTS NR 2 GTG / 4 / 1
3511000 / ENGINE ASSY GAS / 2GTG FAULTY TERMINAL BLOCK / 3 / 1
3511000 / ENGINE ASSY GAS / THERMOCOUPLE TERM FAULTY 1GTG / 3 / 1
3511000 / ENGINE ASSY GAS / 3GTG THERMOCOUPLE TERM FAULTY / 2 / 1
3511000 / ENGINE ASSY GAS / DIRTY NOZZLES / 20 / 2
3511000 / ENGINE ASSY GAS / DIRTY NOZZLE / 20 / 2
3511000 / ENGINE ASSY GAS / NR 2 GTG THERMOCOUPLE TEMP HOT / 6 / 0
3511000 / ENGINE ASSY GAS / 1GTG BLEED AIR/SPLIT LINE LEAK / 27 / 8
3511000 / ENGINE ASSY GAS / B/A LEAKS ON NR 3 SSGTG / 1 / 2
3511000 / ENGINE ASSY GAS / TURBINE TEMPS HIGH 2 GTG / 333 / 3
3511000 / ENGINE ASSY GAS / DEAD BUS LOGIC SLOW / 9 / 0
3511000 / ENGINE ASSY GAS / DEAD BUS LOGIC SLOW 3 GTG / 9 / 0
3511000 / ENGINE ASSY GAS / THERMOCOUPLE TEMPS HIGH / 101 / 0
3511000 / ENGINE ASSY GAS / #2 SSGTG MECH MCA / 1 / 0
3511000 / ENGINE ASSY GAS / #3 SSGTG MECH MCA / 1 / 0
3511000 / ENGINE ASSY GAS / #1 SSGTG MECH MCA / 1 / 0
3511000 / ENGINE ASSY GAS / F/O NOZZLES FAILED / 36 / 0
3511000 / ENGINE ASSY GAS / LIQUID FUEL VLV MOD REQUIRED / 1 / 0
3511000 / ENGINE ASSY GAS / CDP XDCR FAULTY / 1 / 0
3511000 / ENGINE ASSY GAS / INSULATION BLANKETS WORN / 24 / 0
3511000 / ENGINE ASSY GAS / OIL FILTR INLET PRESSURE FAULT / 1 / 0
3511000 / ENGINE ASSY GAS / FAULTY LUBE OIL PRESSURE READ / 550 / 0
3511000 / ENGINE ASSY GAS / 3 GTG BEARING REPLACEMENT / 13 / 49
3511000 / GOVERNOR, ELECTR / 3 GTG EHGA VLV REPLACEMENT / 2 / 0
3511000 / ENGINE ASSY GAS / #2 GTG PICK UP ASSEMBLY / 9 / 0
3511000 / ENGINE ASSY GAS / #1 GTG PICK UP ASSEMBLY / 9 / 0
3511000 / GOVERNOR, ELECTR / NR 3 EHGA REPLACEMENT / 15 / 0
3511000 / ENGINE ASSY GAS / LIQUID FUEL VLV MOD REQUIRED / 20 / 1
3511000 / GOVERNOR, ELECTR / EHGA REPLACEMENT / 25 / 1
3511000 / GOVERNOR, ELECTR / #3 GTG WILL NOT ADJUST FREQ / 210 / 0
3511000 / ENGINE ASSY GAS / 3GTG OVER TEMP, REPLACE NOZZLE / 10 / 0
3511000 / ENGINE ASSY GAS / REPLACE 3GTG LIGHTHOUS SEALE / 260 / 14
3511000 / ENGINE ASSY GAS / BLEED AIR LEAKS NR1 SSGTG / 12 / 1
3511000 / GENERATOR SET SK / DITRERATED GAGE LINE. / 8 / 1