11704 Make and Fit a Flat Deck and Headboard on a Vehicle in the Coachbuilding Industry

11704 version 4

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Make and fit a flat deck and headboard on a vehicle in the coachbuilding industry

PurposeThis unit standard is for people who work in the coachbuilding industry. People credited with this unit standard are able to: prepare to make a flat deck and headboard on a vehicle in the coachbuilding industry; measure, mark out, and cut materials; and assemble and fit the deck and headboard to a vehicle.

This AMAP can be accessed at

Special notes

1Legislation and publications relevant to this unit standard includes but are not limited to – Health and Safety in Employment Act 1992; Land Transport Rules; New Zealand StandardsAS/NZS 1554 Structural Steel Welding Set; NZS 4711:1984Qualification tests for metal-arc welders;NZS 5444:2005Load anchorage points for vehicles.

2Land Transport Rules are produced for the Minister of Transport by Land Transport New Zealand. These rules are available online at

New Zealand Standards are available from Standards New Zealand, Private Bag 2439, Wellington; phone 04 498 5990; or website

3Definitions

Company requirements refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – company specifications and procedures, work instructions, manufacturer specifications, product quality specifications, and legislative requirements.

Suitable tools and equipment means industry approved tools and equipment that are recognised within the industry as being the most suited to complete the task in a professional and competent manner with due regard to safe working practices.

4Engineering approvals

Modifications and/or repairs to load anchorages may require engineer’s design. Completed modifications and/or repairs in this standard must also be certified by a Heavy Vehicle Specialist Inspector as meeting Land Transport Rules: Heavy Vehicles 2004, and Vehicle Dimensions and Mass 2002; and New Zealand Standard NZS 5444:2005.

5Structural welding

Load anchorages are structural. Legislative requirements state that welding of structural components on Heavy Vehicles must be completed to AS/NZS 1554 by a welder holding qualifications to a minimum standard of NZS 4711:1984.

Elements and performance criteria

Element 1

Prepare to make a flat deck and headboard on a vehicle in the coachbuilding industry.

Performance criteria

1.1Customer requirements are verified and checked in accordance with company requirements.

1.2Loading requirements of the deck and headboard are identified in accordance with company requirements.

1.3Any required engineering approvals are identified in accordance with legislative requirements.

1.4Materials and components used to make the deck and headboard are selected and procured in accordance with company requirements.

Rangemay include but is not limited to – framing, floor, mud guards and flaps, lights;

steel, aluminium, ply, timber;

load restraints, twist locks.

1.5Allowances are identified in accordance with company requirements.

Rangemay include but is not limited to – clearance for tyre and wheel deflection, fuel tank, windows, cab, roof, loading.

1.6Suitable tools and equipment for making the deck and headboard are selected in accordance with company requirements.

Rangemay include but is not limited to – hand tools, welding equipment, drill, clamps, measuring equipment, metal cutting equipment, markers.

Element 2

Measure, mark out, and cut materials.

Performance criteria

2.1Safe working practices are carried out throughout the task in accordance with legislative requirements.

Rangepersonal safety, safety of others, vehicle safety, workshop safety, environmental safety, tools and equipment safety.

2.2Cutting list is made out and is in accordance with company requirements.

2.3Panel materials are measured and legibly marked out in accordance with company requirements.

2.4Frame materials are measured and legibly marked out in accordance with company requirements.

2.5Allowances are applied in accordance with company requirements.

Rangeallowances may include but are not limited to – tyre and wheel deflection, fuel tank, windows, cab, roof, loading.

2.6All materials are cut to size in accordance with company requirements.

2.7Painting and anti-corrosion procedures are carried out on the frames and underside of panels in accordance with company requirements.

Element 3

Assemble and fit the deck and headboard to a vehicle.

Performance criteria

3.1Safe working practices are carried out throughout the task in accordance with legislative requirements.

Rangepersonal safety, safety of others, vehicle safety, workshop safety, environmental safety, tools and equipment safety.

3.2Frame is assembled in accordance with company requirements.

Rangemay include but is not limited to – welding, mechanical fasteners;

main runner, coaming rails, cross bearers, load restraints, effluent disposal.

3.3Headboard supports are attached in accordance with company requirements.

3.4Painting and anti-corrosion procedures are carried out on additional exposed areas of the decking and headboard in accordance with company requirements.

3.5Frame is attached to vehicle chassis in accordance with job specifications and legislative requirements.

3.6Deck and headboard panels are attached to frame in accordance with company requirements.

Rangemay include but is not limited to – mechanical fastenings, adhesive, welding.

3.7Load restraints are identified and attached in accordance with company requirements.

3.8Mudguards and lights are fitted in accordance with company requirements.

3.9Tools and equipment are returned to their places, and the work area is cleaned in accordance with company requirements.

Please note

Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.

Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards.

Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards.

Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.

Comments on this unit standard

Please contact the NZ Motor Industry Training Organisation (Incorporated) if you wish to suggest changes to the content of this unit standard.

 New Zealand Qualifications Authority 2019