TUTUKA POWER STATIONENQUIRY NUMBER:

ID FAN UPGRADE

TUTUKA POWER STATION

ID FAN UPGRADE

Appendix DSPECIFICATIONS AND PROCEDURES

SPECIFICATIONS FOR THE DESIGN, ERECTION AND COMMISSIONING OF THE WORKS

The following current specifications apply for the design, erection and commissioning of the Works, the latest revision should be used during the implementation of the design.

Applicable National and International Standards

Number / Rev / Title
ASME PTC-11 / Fan Performance Test Codes
AWS D1.1 / 2006 / Structural Welding Code - Steel
AWS D14.6 / 2005 / Specification for Welding of Rotating Elements of Equipment
BS 848 / 2002 / Indutrial Fan Testing Methods
IEC 60034-1 to 30 / 2010 / Rotating electrical machines
IEC 62381 / 2012 / Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT)
IEEE 80 / 2000 / Guide for Safety in AC Substation Grounding
ISO 10816 / 2009 / Mechanical vibration – Evaluation of machine vibration by measurements on non-rotating parts
ISO 1940 / 2003 / Mechanical vibration -- Balance quality requirements for rotors in a constant (rigid) state
ISO 9001 / 2008 / Quality management systems -- Requirements
ISO 10007 / 2003 / Quality Management Systems-Guidelines for Configuration Management
ISO 7919-3 / 2009 / Mechanical Vibration – Evaluation of Machine Vibration by Measurements on Rotating Shafts
SANS 1339 / 2010 / Electric cables – cross – linked polyethylene(XLPE) insulated cables for rated voltages 3.8/6.6KV to 19/33KV33KV
SANS 60529 / 2002 / Degrees of protection provided by enclosures (IP codes)
SANS 60947-7-1 / 2009 / Low voltage switchgear and controlgear Part 7-1: Ancillary equipment – Terminal blocks for copper conductors
SANS 60947-7-2 / 2009 / Low voltage switchgear and controlgear Part 7-2: Ancillary equipment – Protective conductor terminal blocks for copper conductors
VGB R171 / 2010 / Provision of Technical Documentation (Technical Plant Data, Documents) for Power Plants
SANS 121 / 2011 / Hot dip galvanizing coatings on fabricated iron and steel articles – Specifications and Test Methods
SANS 1123 / 2011 / Pipe flanges – raised face
SANS 62-1 / 2003 / Steel Pipes Part 1:Pipes Suitable for threading and of norminal size not exceeding 150mm
SANS 719 / 2011 / Electric welded low carbon steel pipes for aqueous fluid(Large bore)
SANS 1700 / 2010 / Fasteners
BS EN 1011 / 2009 / Recommendations for welding of metallic materials.
ISO 5817 / 2005 / Welding -- Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) -- Quality levels for imperfections
BS EN ISO 15614 / 2005 / Specification and qualification of welding procedures for metallic materials -- Welding procedure test
SANS 1507 / 2007 / Electric cables with extruded solid dielectric insulation for fixed installations (300/500 V to 1 900/3 300 V)
DIN 3850 / 1998 / Compression Fittings
IEC 60071 / Insulation Co-ordination
ANSI/AMCA Standard 210-07 / 2007 / Laboratory Methods of Testing Fans for Aerodynamic Performance Rating
SANS 347 / 2012 / Categorization and conformity assessment criteria for all pressure equipment
(OHASA) Act 85 of 1993 / 2008 / Occupational Health and Safety Act
SANS 60034-30 / 2009 / Rotating electrical machines Part 30: Efficiency classes of single- speed, three-phase, cage-induction motors (IE-code)
BS EN 10204 / 2004 / Metallic products – Inspection document type 3.2
SANS 1804 / 2012 / Induction motors
SANS 10100 / The Structural Use of Concrete
SANS 10144 / 2012 / Detailing of Steel Reinforcement for Concrete
SANS 10160 / 2011 / Basis of Structural Design and Actions for Buildings and Industrial Structures
SANS 10400 / The Application of the National Building Regulations
SANS 10162 / The Structural Use of Steel
SANS 2001 / Construction Works
SANS 1200 / Standardised Specification for Civil Engineering Construction
BS 1088 / Specification for Marine Plywood
SANS5863 / 2006 / Concrete tests - Compressive strength of hardened concrete
Eurocode 1 / Actions on Structures
Eurocode 2 / Design of Concrete Structures
Eurocode 3 / Design of Steel Structures
Eurocode 8 / Design of Structures for Earthquake
BD 28/87 / Early Thermal Cracking of Concrete

Eskom Standards and Specifications

Number / Rev / Title
240-49230111 / 1 / Hazard and Operability Analysis (HAZOP) Guideline
240-49230030 / 1 / Reliability Engineering Analysis Guideline
240-49230100 / 1 / Safety Engineering Analysis Guideline
240-49230046 / 1 / Failure Mode and Effect Analysis (FMEA) Guideline
240-53113685 / 2 / Design Review Procedure
240-53114026 / 2 / Engineering Change Procedure
240-53114186 / 2 / Documents and Record Management Procedure
240-56227443 / 1 / Requirements for Control and Power Cables for Power Stations Standard
240-56241288 / 1 / Fossil Fired Boiler Protection Functions: Requirements and Control Measures
240-56241933 / 2 / Control of Plant Construction Repair and Maintenance Welding Activities Standard
240-56246601 / 2 / Personnel and Entities Performing Welding Related Special Processes on Eskom Plant Standard
240-56063792 / 1 / 11kV and 22kV Impregnated Paper and XLPE Insulated Cables Standard
240-56063805 / 1 / LV Power and Control Cable with Rated Voltage Standard
240-56355754 / 1 / Field Instrument Installation Standard
240-56355888 / 1 / Temperature measurement systems installations
240-56355843 / 1 / Pressure measurement systems installations
240-56355815 / 1 / Junction Boxes And Cable Termination Installation Standard
240-55714363 / 1 / Coal Fired Power Stations Lighting and Small Power Installation Standard
240-56356411 / 1 / Fire Barrier Seals for Electrical Cable Installations at Power Plants Standard
240-50237155 / 2 / New MV Motor Procurement Standard
240-57617975 / 1 / Procurement of Power Station Low Voltage Motors Specification
240-56361435 / 1 / Transport of Power Station Electric Motors
240-56360387 / 1 / Storage of Power Station Electric Motors
240-56364545 / 2 / Structural Design and Engineering Standard
240–56364535 / 2 / Architectural Design and Green Building Compliance Manual
240-62937990 / 1 / Tutuka Plant Labelling Specification
240-85549846 / 1 / Standard for Design of Drainage and Sewerage Infrastructure
240-65459834 / 1 / Project Documentation DeliverableRequirement
240-48887824 / 2 / Maintenance Execution Strategy Template
240-66920003 / 0 / Documentation Management Review and Handover Procedure for GX Coal Projects
15ENG MN-676 / Tutuka AKZ Manual
240-71448626 / 1 / Technical Documentation Transmittal Template

Technical Scope ofWorkD-1