STATE OF KANSAS

KANSAS CORRECTIONAL INDUSTRIES

SPECIFICATIONS

FOR

SEMI-TRACTOR

The following specifications and dimensions shall apply to purchases of a new

SEMI-TRACTOR for Kansas Correctional Industries. The State reserves the right to waive minor technicalities under this specification. Federal and State laws supersede any conflicting part of this specification.

The unit shall be a current model, new and unused, under standard production by the manufacturer, and of which parts are stocked at one or more locations in Kansas or

Greater Kansas City. All parts utilized on the unit shall be new and unused.

NOTE: ALL EXTERIOR MARKER LIGHTS – INCLUDING HEADLIGHTS AND TAILLIGHTS – TO BE LED!

Complete specifications and literature on the unit bid shall accompany the bid. Any

exceptions to these specifications shall be indicated on the bid or on a separate attachment to the bid, labeled as such.

Any “or equal” or “equivalent” items for brand specified components shall be listed

with the bid package. Complete description and literature on the “or equal” components

shall be supplied for consideration by KCI. The burden of proof regarding “or equal” items will be upon the vendor.

PRE-DELIVERY SERVICE

The unit shall be delivered complete and fully operational. It shall be properly serviced, free of leaks, and all mechanical adjustments made prior to delivery. A minimum of three days notice prior to delivery shall be given to the person to whom the unit is to be shipped.

Model Semi-Tractor

SHOW MFG. & MODEL OFFERED:

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

WARRANTY:

______The bidder agrees, if his proposal is accepted,

to guarantee the design, material and

workmanship of the unit bid according to the

states factory warranty, or for two years,

whichever is greater.

______A copy of the warranty shall accompany the

bid; and shall furnish a properly executed

service and warranty policy (except 1,000 mile

inspection) with each unit.

______Warranty coverage shall include costs of

transporting the unit to and from dealer’s

shop, and when outside a 150 mile radius of

the delivery point, all repair parts and labor.

PRINTED MANUALS:

______Two operator’s manuals, one shop manual,

one parts manual and a wiring diagram shall

be supplied with each unit.

______The manuals shall fully and clearly cover all

components of the unit, including motors,

drive systems , and attachments. All manuals

including diagrams shall include “as built”

diagrams and information if applicable.

______The shop manual shall explain, in detail, the

procedure for overhauling the engine,

transmission and differential.

PAINT:

______All exterior painted surfaces with the following

exceptions, shall be painted white, and shall be

clear coat type paint.

______

Interior of cab may be painted factory color.

Chassis shall be painted back.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

ENGINE:

______The engine shall be Cummins 500HP ISX-15 or equivalent, electronic controlled, and have a minimum 14.0 liter displacement. To be under standard production, electronic governed diesel fueled with an approx. horsepower of 500 and an approx. torque of 1850 lb-ft, both when operated within a governed speed as recommended by the manufacturer.

______75 mph Top Road Speed

______The engine shall be equipped with all

standard commercial accessories, except

that in lieu of standard accessories the

following items shall be installed.

______A dash mounted Filter Minder graduated

lockup air restrictions indicator.

______Dash mounted electric hour meter with oil

pressure sending switch.

______The radiator shall contain Extended

Life antifreeze to -34F. protection.

______Shut off valves shall be installed on engine for heater hoses.

______Cooling system should be approx. 1400 sq. inches.

______Primary and secondary fuel filters.

______Full-flow replaceable element oil filter.

______Single or dual vertical exhaust system w/45 turn back.

______Coolant heater, 1500 watt minimum, with weather resistant receptacle on front

bumper or behind left front fender.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

______Engine tachometer shall be mounted in the

dash.

______Temperature controlling cooling fan.

______Factory installed engine alarm system,

Kysor or equivalent, with warning light and

buzzer to signal low oil pressure or

excessive coolant temperature.

______Factory installed exhaust type engine brake

shall be installed.

ELECTRICAL SYSTEM:

______The unit shall be equipped with a minimum

Of four 12 volt, maintenance-free, heavy-

duty batteries that require no periodic

checking, filling, cleaning or servicing with

ext. jump posts mounted on the left side behind the cable.

______Heavy-duty shall mean 71 amp-hr,

minimum, with a minimum of 3040 cold

cranking amps at 0º F.

______The alternator shall be rated at a minimum

of 160 amperes at 12 volts and be a low

cut-in type. To be a Delco Remy 36 S.I.

Series or equivalent.

TRANSMISSION:

______Fuller Model “RTLO-18913A” or equivalent

Heavy-duty 13 Speed Transmission. All

necessary components such as the electronic

engine brake or exhaust brake shall be

included.

______Equipped with Eaton Solo Advantage 15-1/2” self-adjusting clutch, or equivalent.

______Equipped with magnetic drain plug.

STEERING:

______Unit shall be equipped with power steering.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

BRAKES:

______The unit shall be equipped with a dual air

brake system.

______The system shall contain a 18.7 cubic foot, minimum, air compressor; 16.5” x 5” front brakes; outboard brake drums; spring or an activated rear wheel parking brake; and a cable-operated drain valve.

______Rubber air hose and non-coiled connections shall be present for hook-up to a semi-trailer, 15ft. minimum.

______Air brake equipment shall meet ICC

regulations.

______An air dryer (Bendix Westinghouse AD-4 or

equivalent) shall be installed.

______A valve to allow truck brakes to be set

independent of trailer brakes shall be

provided.

______The anti-lock brake system shall be a 4-

channel, front and rear wheel sensing anti-

lock brake system with an iso-connector

trailer plug.

FRONT AND REAR AXLES:

______Capacity of front axle and spring shall be a

no less than 12,000 lbs and no greater than

14,000 lbs. and the rear axles shall be a

minimum capacity of 40,000 pounds.

______Air type rear, spring-ride front suspension with shock absorbers shall be present.

______The axles shall be equipped with brake dust

shields and oil lubricated wheel bearings.

______The rear axles shall be equipped with a

power divider lockout and a controlled

rear axles differential lockout locking all four

wheel positions – side locking.

______The driving axles shall be geared to a

3.42 ratio.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

REAR SUSPENSION:

______Shall have a minimum capacity of 40,000

pounds with shocks and air ride suspension

(4-bag suspension), with transverse torque rods. Unit shall have an air suspension dump valve with in-cab control to release air pressure from the suspension.

WEIGHT:

______The gross vehicle weight rating shall be a

minimum of 50,000 pounds.

WHEELBASE:

______Unit is to have a set back front axle with a

minimum dimension of 46 inches from

bumper to axle C.L.

______The bumper to back of cab dimension shall

be a minimum of 125 inches.

______Wheelbase shall be a minimum of 192”

inches.

______The cab to be axle shall be a minimum of

115 inches.

FRAME:

______The frame of the unit shall have a minimum of 1,600,000 inch-pounds of resisting bending moment per rail.

CAB:

______The unit shall be equipped with a two man

air ride cab.

______Dual sun visors that reach to middle of cab

an over head storage at front of cab and

floor mount console.

______AM/FM//CD/WB Radio w/Bluetooth & Microphone, Front USB, Front & Rear Aux. Inputs, & J1939 based controls.

______Tilt and telescopic steering, w/factory

Installed cruise control.

______

Electric intermittent wind-shield washers.

______Dual Factory installed cigar lighter type

power sources.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

______Power Windows and locks, w/tinted safety

glass in all glass openings.

______Cowl or side ventilators, if available.

______Dome light and instrument panel.

______4-way electric mirrors with stainless steel or

aluminum heated and lighted mirror head

shall be a minimum of 15 inches by 6 inches

with retractable support brackets. Molded

factory mirrors with a bright-finish meeting the same criteria is an acceptable alternative.

______Two heated 8 inch hood/fender diameter convex mirrors, if not already included in electric mirror package.

______Front bumper.

______Exterior grab handles.

______

Bostrom West Coaster II or equivalent air

ride high back suspension seats for both

driver and passenger, both installed with

metal to metal buckle shoulder seat belts

which meet the latest SAE specifications or

Federal Highway Safety Standards with

adjustable lumbar support and dual

armrests.

WHEELS AND TIRES:

______Front: Polished aluminum bud wheels

w/11R22.5 16 Ply Bridgestone R283 Ecopia. Rear: Polished aluminum bud wheels

w/11R22.5 16 Ply Bridgestone M726

FUEL TANK:

______The unit shall be equipped with a 2 each

130-gallon self-equalizing aluminum fuel

tanks, non-polished, for a total of 260 gal.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

TRACTOR PACKAGE:

______14” Flush Mounted Deck Plate

______The unit shall be equipped with an air

powered sliding fifth wheel.

______The fifth wheel shall have a minimum plate

diameter of 36 inches and a sliding

adjustment of 24 inches, minimum.

______Polished aluminum quarter fenders – triple braced -shall be installed over the tandem wheels.

______The fifth wheel slide shall be positioned to

center the hitch over the rear axle assembly

trunnion when in the rearmost slide position

with left-hand roadside release.

______Rear cross-member w/3.5” King Pin clearance.

______Mud flaps shall be installed, on spring-

loaded hangars, behind the rear tandem.

SEMI-TRAILER CONNECTIONS: The unit shall be equipped with the following:

______Basic semi-trailer connections (trailer

clearance lights; tail, stop and signal lights)

with 15 feet of separate fused.

______Non-coiled trailer lighting cable and 7-way

connections to meet SAE standards J1067

and J560b.

______Interrupter switch for semi-trailer lights.

______Breakaway valve with hand control for the

brakes.

______Electrical Connections (with a 2-way 150-amp receptacle wired hot to be mounted on the left- hand side behind the cab) to accommodate

Maxim Tail Gate Lift on Van Trailers.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

SAFETY:

______An electric back-up warning device shall be

installed at the rear of the truck which emits

a minimum of a 90 decibel high pitched

“ beep” at a rate of approximately 60 times

per minute. The sound shall begin when the

transmission is shifted into reverse with no

truck motion necessary to activate it.

INSTRUMENTS: The unit shall be equipped with the following, within clear of the operator.

______An engine tachometer, speedometer,

ammeter, fuel, oil pressure, and coolant

temperature gauges with warning lights.

______All gauges shall be back lighted.

ACCESSORIES: The unit shall be equipped with the following accessories:

______Dual air horns with ice deflectors.

______Two headlights with dimmer switch; turn

indicator; hazard warning switch; flashing

light signals front and rear; rear lights shall

be Class A type KD 756st-12 or other

approved (over-all minimum diameter 4-5/16

inches) and may be a combination dual tail, stop and signal light.

______Registration plate bracket, two (2) clear

backup lights, dual tail, stop, and signal

lights shall be placed at the rear of the truck

frame.

______All new or added wiring shall be Type SJO,

Size 14 AWG, Hard Service Cord with an

Oil resistant thermoplastic outer covering

and mils nominal thickness of thermoplastic

or rubber insulation.

MFG. CODE EXCEPTIONS TO

SPECIFICATIONS SPECIFICATIONS

ACCESSORIES (cont’d):

______All standard equipment and tools must be

furnished and unit must comply with Federal

Motor Vehicle Safety Standards and State of

Kansas Motor Vehicle Laws. Federal and

State Laws supersede any part of this

specifications.

______23 gallon diesel exhaust fluid tank

NOTE: Engine air restrictions indicator may be a dash light in lieu of

“FILTER MINDER”, Engine Cooling System hose package may be Gates

Blue Springs in lieu of Silicone, and Cab electric mirrors may be 2 way in

Lieu of 4 way.