Plasmac System Catalogue

PRODUCT CATALOGUE SYNCRO srl CTS srl SYNCRO USA, LLC
BLOwNTEC srl
Viale dell’Industria, 42 Viale dell’Industria, 42 223 W. Depot Street
SYNCRO JAPAN CO., LTD
1-6-16-104 Iizuka Kawaguchi-shi Saita-
Antioch, IL 60002 ma-ken Japan
+1.847.556.6099 Fax +39.0331.326581 Fax +39.0331.326581 Fax Web
SYNCRO ASIA CO., Ltd
21052 Busto Arsizio (VA)
Phone +39.0331.677716 Phone +81 048-212-2284 Phone +39.0331.677716 Phone +1.888.778.9804
21052 Busto Arsizio (VA)
Viale dell’Industria, 42
21052 Busto Arsizio (Va)
Phone +39.0331.340818
Wj. unit 5, 27/F., Richmond comm.bldg., 109 Argyle street, Mongkok, Kowloon, HK
Phone +852-8226-6113
Fax +39.0331.326581
Fax +852-8226-8113
Web E-mail info@syncro.jp
Web
E-mail info@syncro-group.it E-mail info@ctsync.com E-mail sales@syncrousa.net
Web
E-mail info@blowntec.it
Web
web
E-mail sales@syncroasia.com
PLUS srl
PLASmAC, Ltd SYNCRO LATINA, LTDA
SHINI-SYNCRO Extrusion control, INC
No.1, Shini Road, Shixia, Dalang,
CP.09930-450, Sao Paulo-Brasil Dongguan, Guangdong - China
SYNCRO INDIA
Units 11 12 Aylesbury Business Centre
Chamberlain Road - Aylesbury
Bucks HP19 8DY - UK Phone +86.769.8267.7669 Phone +55.11.99625-3385
Via Braccesca, 80
48100 Ravenna - Italy
Phone +39.0544.270335
Rua Paranapanema N° 248, Taboao, Diadema
C-204, Vaibhav Industrial Premises, Saki Vihar Road,
Andheri (East). Mumbai - 400072, INDIA
Phone +91.22.28571193
Phone +44 (0)1296 398 698 Fax +86.769.8267.7663
Fax +39.0544.271498
Web
Fax +91.2135.660629
Fax E-mail latina@syncro-group.it +44 (0)1296 395 110
Web
E-mail info@plusitaly.eu
Web
Web
E-mail info@syncroindia.com
Web plasmac.co.uk E-mail info@shini-syncro.com
E-mail info@plasmac.co.uk syncro-group.it

About us
PLASMAC is the ideal partner for plastics processors who require innovative technology to gain a competitive edge.
We provide reliable plastics recycling and trim conveying systems, paired with fast service and support.
With our manufacturing plant based in the UK, PLASMAC utilises the group branch ofﬁces throughout Europe, North America, Latinamerica,
Asia and the Middle East to offer local support and service.
Research and Development
We continuously listen to our customers’ needs and requirements in order to offer ideas and solutions developed with PLASMAC passion.
YOUR GLOBAL LOCAL COMPANY
Technology
Our rapid growth is attributed to our professional team members who design unique ﬂexible solutions to meet our customer’s needs.
Customer Care
From design and manufacture through installation, training and after sales support, PLASMAC works closely with you, the customer.
Through the HQ Service Department based in the UK we provide the best and fastest support all over the world coordinating with our Group local service ofﬁces to be closer to our customer. syncro-group.it

Utilises PLASMAC’s patented
SHORT SCREW TECHNOLOGY
SST technology ensures
minimal power consumption.
Other forms of scrap can be processed (see ancillaries)
low shear.
Tailor your Alpha for every application
minimum process dwell time.
absolute minimal material degradation.
highest output / kW installed power in the market.
Available in air cooled and water cooled designs
Select from manual, continuous, backﬂush or full automatic screenchangers.
Direct extrusion design, no prior size reduction
SY-View HMI Control. required.
Smallest footprint extrusion machine available
Perfect for in-line trim recycling. on the market.
WHY CHOOSE AN PLASMAC’s patented Short Screw Technology means
Minimal power consumption the highest output / kW installed power in the market – gives you lower running costs so improves your return on investment.
Low shear, minimum process dwell time and the absolute minimal material degradation – means you can recycle all your scrap material in to high quality pellets, reducing your material costs.
Direct extrusion design, no prior size reduction required – means no other costly equipment is required, reduces maintenance and improves your return on investment.
Smallest footprint extrusion machine available on the market – minimal ﬂoor space required freeing up valuable space for other applications.
SY-View HMI Control - Frees up the operators to run other plant equipment, reduced personnel overheads.
SCREW SIZE OUTPUT
COOLING
ALPHA OUTPUT MOTOR FLOOR SPACE
MODEL Kg/h* (AC) kW m3 air water
✔
ALPHA 35 -25 7.5 1.04
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔✔
✔
ALPHA 40 35 11 1.07
45 ALPHA 45 11 1.07
55 ALPHA 50 1.28 15
75 ALPHA 60 1.28 15
ALPHA 60E 1.32 90 18.5
130 ALPHA 70 1.88 30
ALPHA 80 1.88 180 37
ALPHA 90 -2.80 240 55
*Dependent on type and format of material
67syncro-group.it

SST technology ensures
Minimal power consumption.
Other forms of scrap can be processed (see ancillaries).
Low shear.
Tailor your Alpha for every application
Minimum process dwell time.
Absolute minimal material degradation.
Highest output / kW installed power in the market.
Available in air cooled and water cooled designs
Select from manual, continuous, backﬂush or full automatic screenchangers.
Direct extrusion design, no prior size reduction
SY-View HMI Control. required.
Smallest footprint extrusion machine available
Perfect for in-line trim recycling. on the market.
WHY CHOOSE AN PLASMAC’s patented Short Screw Technology means
Minimal power consumption the highest output / kW installed power in the market – gives you lower running costs so improves your return on investment.
Low shear, minimum process dwell time and the absolute minimal material degradation – means you can recycle all your scrap material reducing your material costs.
Integrated single shaft, low speed shredder – minimal is imparted to the material, meaning no additional rotor cooling is required, reduces running costs and maintenance.
Smallest footprint extrusion machine available on the market – minimal ﬂoor space required freeing up valuable space for other applications.
SY-View HMI Control - Frees up the operators to run other plant equipment, reduced personnel overheads.
PERFECT FOR INLINE OR OFFLINE RECYCLING
Proven technology for inline trim conveying applications with speeds of up to 250 m/min and outputs of up to 120 kg/h.
Inline machines running on highly ﬁlled CaCo3 PE, Bio-degradable and standard PE materials.
Inline machines available with air or water cooling.
Ofﬂine technology for Bio-degradable materials with vacuum degassing and water cooled pelletizing technology.
Able to recycle both inline trims, reel scrap and loose materials simultaneously.
10 11 syncro-group.it

Utilises PLASMAC’s patented
SHORT SCREW TECHNOLOGY
SST technology ensures
minimal power consumption.
Can be supplied non-vented or vented with a single or double vent.
low shear.
Multiple feed systems available, including elevator with integrated metal detector, roll-feed or trim basket feed (see ancillaries).
minimum process dwell time.
absolute minimal material degradation.
highest output / kW installed power in the market.
Available in air cooled (up to the Integra 150) and water cooled designs.
Compactor technology, gives the highest output per screw diameter.
Select from manual, continuous, backﬂush or full automatic screenchangers.
With compactor technology, materials with up to 10% residual moisture can be processed with homogenous uniform output.
SY-View HMI Control.
Smallest footprint extrusion machine available on the market.
WHY CHOOSE AN PLASMAC’s patented Short Screw Technology means
Minimal power consumption the highest output / kW installed power in the market – gives you lower running costs so improves your return on investment.
Low shear, minimum process dwell time and the absolute minimal material degradation – means you can recycle all your scrap material reducing your material costs and so improves your return on investment.
Compactor technology gives you the highest output per screw diameter – giving you the lowest investment cost.
Compactor technology allows you to process material with up to 10% moisture with no pre-drying – means no other costly equipment is required and reduces maintenance.
Smallest footprint extrusion machine available on the market – minimal ﬂoor space required freeing up valuable space for other applications.
SY-View HMI Control - Frees up the operators to run other plant equipment, reduced personnel overheads, improves your return on investimnet.
SCREW SIZE OUTPUT
COOLING
MODEL Kg/h* (AC) kW MOTOR kW
INTEGRA OUTPUT MOTOR COMPACTOR
air water
✔✔
INTEGRA 150 150 15 15
-INTEGRA 200 200 30 18.5
37 -INTEGRA 300 300 30
✔
✔
✔
✔
✔
-INTEGRA 450 450 75 37
-INTEGRA 550 550 90 55
-INTEGRA 800 800 110 75
*Dependent on type and format of material
12 13 syncro-group.it TRIM BASKET
Used for air conveyed trim, the trims and air enter the basket from the side which creates an ‘air curtain’, allowing the trims to spiral directly on to the screw, excess air is exhausted through the perforated sides.
VACUUM DEGASSING STATION
Single or double vacuum degassing stations can be ﬁtted on to any of Plasmacs range of machines, the type depends on the contamination or type of volatile on, or in the material. Vacuum venting allows printed materials, hydroscopic materials or materials with volatiles to be vented to improve the ﬁnal quality of the pellets produced.
ELEVATOR
Primarily used on the Omega or Integra machines. Made in different widths and lengths based on the machine it will feed. Normally ﬁtted with an integrated
Metal Detector to stop any metal from passing in to the machine. Can feed, loose, slabbed, lump and many other forms of scrap material and can be used simultaneously with a Rollfeed and / or trim basket system.
SCREEN CHANGERS
Manual, hydraulic, or fully automatic back-ﬂushing screenchangers are available, depending on the application and the level of contamination in the material being processed.
POWERFEED ANCILLAIRES
Used in conjunction with the trim basket, the Powerfeed system pnuematically conveys trims from the winder to the trim basket. Its unique design ensures that the trims are delivered to the basket with minimal air entrainment, meaning the trims feed perfectly in to the recycling system.
Various sizes of system are available to convey edge and bleed trims, line speeds in excess of 250 m/min can easily be accomodated.
14 15 syncro-group.it HAUL OFF REELFEED
An industry proven haul-off, designed as an alternative system to the Powerfeed system to remove in-line trim and comes complete with the facility to be synchronised with the OEM winder to maintain constant tension.
Our Haul Off units can be used with all the Plasmac range of recycling machines or as a stand-alone unit to remove trim to a storage facility.
The latest versions of our proven feeding unit. Available with a range of rollers to suit almost any application these simple yet robust units provide the basis of our feeding options. Fully automatic operation, available for all machines in sizes from 300mm to 800mm widths. All units have an adjustable pneumatic tension system as standard.
The Reelfeed can be run simultaneously with in-line trim when used with the Alpha series recycling extruders or as a dedicated system for off-spec reels.
METAL DETECTION SUPATRIM
A full range or units are available including both normal and ultra-high sensitivity versions designed to reliably detect both ferrous and non ferrous contamination.
A feed unit for high speed, sticky or extensible trims (such as lamination or stretch ﬁlm). The Supatrim is mounted vertically above the extruder feed and has a set of adjustable guide wheels, it is ﬁtted with a take up system that gives the option of feeding the material into the unit at full line speed. The unit can be synchronised to the main winder or run independently.
Available for all machines.
FLAKE FEEDER PELLETIZER
A feed unit for materials when in ﬂake or chip form from a granulation system, it comprises a hopper ﬁtted with an auger screw at the bottom and 2 lateral stirrers to prevent bridging.
The Hydrocool Pelletizer is available in a range of sizes:
Each model is inclusive of variable speed AC driven knife cassette, rotary cooled pellet collector, water tank, water chutes, lters, pumps, heat exchanger, centrifuge and secondary cooling/discharge cyclone (not shown). Available with all the Plasmac range of recycling machines or as a stand-alone pelletizing system.
The unit is mounted directly to the extruder feed entry and is available in either side or vertical feed depending on the material.
DTEC SILO FEEDER
The Dtec unit is used to detect pellet or particulate ﬂow in pipework and has adjustable sensitivity.
With experience gained from a wide variety of feedstock materials we can offer a range of sizes that will meet your requirements. All Plasmac silo systems come with an automatic discharge system and can be engineered to suit any speci c application.
Shown here as a stand-alone unit which can be retroﬁtted to virtually any granule/particulate transporting system.
The Dtec is built into the control system on new Plasmac machines.
Available as a turnkey solution when coupled with the ALPHA series recycling extruders or can be used as a buffer for storage silo.
16 17 syncro-group.it Units 11 12 Aylesbury Business Centre
Chamberlain Road - Aylesbury
Bucks HP19 8DY - UK
+44 (0)1296 398 698 plasmac.co.uk
info@plasmac.co.uk