SECTION 02550 - OUTSIDE SANITARY [AND INDUSTRIAL WASTE] GRAVITY SEWERS
REV / DATE / DESCRIPTION / PREPARED / CHECKED / APPROVEDA / 4-11-97 / ISSUED TO KNOXVILLE FOR PRIMARY REVIEW / MARK HESTER / BILL HARDIN / PHIL CLARKSON
0 / 5-16-97 / ISSUED FOR USE IN ALL OFFICES AND INCLUDED IN LIBRARY OF MASTER SPECIFICATIONS / MARK HESTER / BILL HARDIN / PHIL CLARKSON
1 / 01-FEB-1999 / MODIFIED TO CONFORM TO DIFFERENT CONTRACT REQUIREMENTS AND CONVERTED TO WORD 97 / MARK HESTER / BILL HARDIN / PHIL CLARKSON
2 / 28-DEC-2000 / ADDED “APPROVED BY” SIGNATURE LINE / - / BILL HARDIN / JOHN WHARTON
TECH-DATA
- LG MASTER PREPARED BY: Spartanburg.
- REFERENCED DOCUMENTS:
- American Association of State Highway and Transportation Officials (AASHTO): AASHTO M 198: Sealing Compound, Preformed Plastic for Pipe Joints.
- American Society for Testing and Materials:
- ASTM A 48: Gray Iron Castings.
- ASTM A 53: Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless.
- ASTM A 74: Cast Iron Soil Pipe and Fittings.
- ASTM A 139: Electric-Fusion(Arc)-Welded Steel Pipe (NPS in 4 in. and Over).
- ASTM A 167: Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet and Strip.
- ASTM A 240: Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels.
- ASTM A 536: Ductile Iron Castings.
- ASTM A 746: Ductile Iron Gravity Sewer Pipe.
- ASTM A 861: High-Silicon Iron Pipe and Fittings.
- ASTM C 12: Installing Vitrified Clay Pipe Lines.
- ASTM C 32: Sewer and Manhole Brick (Made from Clay or Shale).
- ASTM C 270: Mortar for Unit Masonry.
- ASTM C 425 : Compression Joints for Vitrified Clay Pipe and Fittings.
- ASTM C 443: Joints for Circular Concrete Sewer Pipe, Using Rubber Gaskets.
- ASTM C 478: Precast Reinforced Concrete Manhole Sections.
- ASTM C 564: Rubber Gaskets for Cast Iron Soil Pipe and Fittings.
- ASTM C 700: Vitrified Clay Pipe, Extra Strength, Standard Strength, and Perforated.
- ASTM C 828: Low-Pressure Air Test of Vitrified Clay Pipe Lines.
- ASTM C 891: Installation of Underground Precast Concrete Utility Structures.
- ASTM C 913: Precast Water and Wastewater Structures.
- ASTM C 923: Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals.
- ASTM C 1091: Hydrostatic Infiltration and Exfiltration Testing of Vitrified Clay Pipe Lines.
- ASTM D 1248: Polyethylene Plastics Molding and Extrusion Materials.
- ASTM D 1785: Poly(Vinyl) Chloride (PVC) Plastic Pipe, Schedule 40, 80, and 120.
- ASTM D 2321: Underground Installation of Flexible Thermoplastic Sewer Pipe.
- ASTM D 2564: Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Pipe and Fittings.
- ASTM D 2855: Making Solvent-Cemented Joints with Poly(Vinyl Chloride) (PVC) Pipe and Fittings.
- ASTM D 3034: Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings.
- ASTM D 3212: Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals.
- ASTM D 3222: Unmodified Poly(Vinylidene Fluoride) (PVDF) Molding, Extrusion and Coating Materials.
- ASTM D 3261: Butt Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and Tubing.
- ASTM D 3311: Drain, Waste, and Vent (DWV) Plastic Fittings Patterns.
- ASTM D 4101: Propylene Plastic Injection and Extrusion Materials.
- ASTM F 402: Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings.
- ASTM F 477: Elastomeric Seals (Gaskets) for Joining Plastic Pipe.
- ASTM F 679: Poly(Vinyl) Chloride (PVC) Large-Diameter Plastic Gravity Sewer Pipe and Fittings.
- ASTM F 714: Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter.
- ASTM F 949: Poly(Vinyl) Chloride (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings.
- ASTM F 1412: Polyolefin Pipe and Fittings for Corrosive Waste Systems.
- American Water Works Association:
- AWWA C104: CementMortar Lining for DuctileIron Pipe and Fittings for Water
- AWWA C105: Polyethylene Encasement for DuctileIron for Water and Other Liquids.
- AWWA C110: DuctileIron and GrayIron Fittings, 3 In. through 48 In., for Water and Other Liquids.
- AWWA C111: RubberGasket Joints for DuctileIron Pressure Pipe and Fittings.
- AWWA C115: Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges.
- AWWA C150: Thickness Design of DuctileIron Pipe.
- AWWA C151: DuctileIron pipe Centrifugally Cast in Metal Molds or Sand-Lined Molds for Water and Other Liquids.
- AWWA C219: Bolted, Sleeve-Type Couplings for Plain-End Pipe.
- AWWA C600: Installation of Ductile-Iron Water Mains and Appurtenances.
- AWWA C901: Polyethylene (PE) Pressure Pipe and Tubing, ½ In. (13 mm) Through 3 In. (76 mm), for Water Services.
- PRECAUTIONS:
- Section specifies outside sanitary and industrial waste gravity sewer lines.
- Industrial waste lines containing hot or corrosive materials should be coordinated with or specified by Mechanical/Process Departments.
- Edit Section title.
- Include Section 02000 with this Section.
- Include Section 02220 or 02222 with this Section.
- If pipe coatings are required, verify coating specified is appropriate.
End of Tech-Data
Prepared By:
Checked By:
Approved By:
PART 1 GENERAL
1.1SECTION INCLUDES
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EDIT NEXT PARAGRAPH TO MATCH SECTION TITLE.
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A.Gravity sanitary sewers [, gravity industrial waste sewers,] and related appurtenances.
B.Connections to existing sewer systems.
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DELETE OR MODIFY NEXT PARAGRAPH.
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C.[Work begins at point 5'-0" exterior to building column line.]
1.2SUBMITTALS
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DELETE UNDERGROUND WARNING TAPE IN NEXT PARAGRAPH IF METAL PIPE IS USED.
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A.Shop Drawings: Castings, manholes, piping, coatings, gaskets, fittings, pipe adapters, and [underground warning tape].
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IN NEXT PARAGRAPH Designate entity requiring certification.
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B.Quality Control Information:
- Submit test reports for approval.
- Provide notarized certification from manufacturer that materials meet referenced specifications.
C.Test Logs:
- Piping Field Test Log (attached).
- Manhole Field Test Log (attached).
1.3DELIVERY, STORAGE, AND HANDLING
A.Delivery:
- Protect pipe from damage during transport.
- Unload in manner to prevent crushing or damage of pipe ends.
B.Storage:
- Stockpile pipe were bell or spigot ends are not supporting weight of pipe.
- Stack pipe no greater than 3 feet in high.
- Place quantity of pipe required for each day's work along trench line.
- Do not place or store pipe that will create hazard to pedestrians or traffic.
C.Handling:
- Inspect pipe for defects as it is unloaded and stockpiled.
- Unload packaged units using mechanical equipment.
- Do not roll or drop pipe from truck or into trenches.
- Insert hooks with broad, well padded contact surfaces into pipe ends.
- Replace damaged materials whether stockpiled or installed.
PART 2 PRODUCTS
2.1MATERIALS
A.Adapters: Provide standard manufactured adapters where differing pipe materials join.
B.Brick: ASTM C 32, clay or shale and burned, Grade MS.
C.Castings: United States produced materials.
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IN NEXT 2 SUBPARAGRAPHS SELECT APPROPRIATE MATERIAL. GRAY IRON STANDARD; DUCTILE FOR RUBBER TIRE FORK LIFT, CONTAINER PORTS, OR AIRPORTS.
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- Manhole Frames and Covers: ASTM A 48, Class 35B, gray iron heavy duty, designed to withstand 16,000 pound wheel load plus impact.
- Manhole Frames and Covers: ASTM A 536, Grade 65-45-12, ductile iron, extra heavy duty.
- Bearing Surface: Machined between frame and cover.
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MODIFY NEXT 2 SUBPARAGRAPHS TO SUIT PROJECT REQUIREMENTS.
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- Identification: Mark ["Sanitary Sewer"]["Industrial Waste Sewer"].
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MODIFY NEXT SUBPARAGRAPH TO INDICATE NON-VENTED COVERS IF CONSTRUCTED BELOW 100 YEAR FLOOD ELEVATION. CONFIRM VENTING REQUIREMENTS WITH SERVING MUNICIPALITY.
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- Venting: [Vented] [Non-vented] [Non-vented with Gaskets].
D.Cleanout: Round, cast iron, extra heavy duty.
E.Coupling (Heavy Duty):
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IN NEXT 2 SUBPARAGRAPHS, EDIT TO SUIT PROJECT REQUIREMENTS.
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- Non-Pressure Service: ASTM C 923, neoprene sealing gaskets, [cast iron] [stainless steel] housing, [corrosion resistant] [stainless steel] bolts, match outside pipe diameters.
- Pressure Service: AWWA C219, bolted sleeve-type for plain-end pipe.
F.Encasement/Casement:
- Concrete Encasement: 3000 psi concrete at 28 days.
- Steel Casement Pipe:
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IN NEXT 4 SUBPARAGRAPHS EDIT FOR RAILROAD CASEMENT PIPE, INCREASE PIPE THICKNESS TO ALLOW FOR CORROSION PER AREA OR SERVING RR STANDARDS.
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- [ASTM A 53] [ASTM A 139], carbon steel pipe, Grade B, [0.375] inch wall thickness minimum.
- Seal ends of pipe with [brick and mortar] [rubber boots].
- [Provide spacers to center carrier pipe inside of casement pipe.]
- [Provide 2 pipe vents for pipes carrying gases that cross railroads].
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IN NEXT SUBPARAGRAPH, DELETE IF SOILS ARE NON-CORROSIVE. SELECT METHOD A OR B INSTALLATION. VERIFY WITH SOILS REPORT.
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- Ductile Iron Pipe Encasement: AWWA C105, 8 mil (minus 10% tolerance) low density polyethylene film per method [A] [B].
G.Precast Concrete Manhole:
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IN NEXT SUBPARAGRAPH, DELETE TYPE II CEMENT IF SOILS ARE NON-CORROSIVE. VERIFY WITH SOILS REPORT.
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- Precast Unit: ASTM C 478, 5 inch minimum wall thickness, 6 inch minimum base slab thickness, 4 foot minimum inside diameter, top section eccentric, [except provide Type II cement] [______].
- Lift Holes: Lifting holes penetrating manhole wall not permitted.
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IN NEXT SUBPARAGRAPH, DEFER FROM USING AASHTO SPECIFICATION IF POSSIBLE.
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- Precast Manhole Sections Joints: [AASHTO Specification M 198, preformed plastic, Type 1, Rope Form,] [ASTM C 443 rubber gasket].
- Tolerances: Reject pitting or honeycomb greater than specified tolerances. Do not deviate from design dimensions more than tolerances provided in ASTM C 913 as follows:
DiameterTolerance
0 - 5 ft.+ ¼ inch
5 - 10 ft.+ 3/8 inch
- Steps: [Copolymer polypropylene plastic reinforced with ½ inch grade 60 reinforcing steel] [gray iron, Class 35B, ASTM A 48] [cast aluminum] [______] uniformly spaced at 12 (minimum) to 16 (maximum) inches on center.
- Rubber Boot Pipe Connectors: ASTM C 923 and ASTM A 167, provide rubber boot, stainless steel expansion bands, and stainless steel pipe clamps for pipe penetrations into manholes. Provide 2 clamps for 15 inch diameter pipes or larger.
- Grade Rings: Precast concrete, equal quality as manhole, match opening dimension.
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DELETE NEXT SUBPARAGRAPH IF INTERIOR COATING IS NOT REQUIRED. VERIFY WITH COATING MANUFACTURER TO ENSURE COATING IS APPROPRIATE WITH WASTEWATER CHARACTER AND TEMPERATURE.
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- Coating: Coat interior surface of manhole with 1 prime and 1 finish coat of 8 to 10 mils per coat of “Series 61 Tnemec-Liner” by Tnemec. Prepare surface and apply per manufacturer's recommendations.
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IN NEXT PARAGRAPH SELECT TYPE OF PIPE MATERIAL OR ALLOW MORE THAN 1 PIPE TYPE.
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H.Pipe and Fittings:
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DELETE NEXT SUBPARAGRAPH IF PRESSURE PIPE IS NOT REQUIRED.
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- Ductile Iron Pressure Pipe: AWWA C150 and C151.
- Iron Grade: 604210 minimum.
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SELECT APPROPRIATE CLASS FOR PIPE. CLASS 50-56 AVAILABLE FOR 6 INCH AND LARGER, CLASS 51-56 AVAILABLE FOR 3 INCH AND 4 INCH; USE CLASS 53 MINIMUM (FLANGED), ABOVE GRADE CONDITIONS.
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- Class: [50] [51] [52] [53] [54] [55] [56] minimum.
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SELECT JOINT TYPE, PUSHON OR MECHANICAL JOINT BELOW GRADE; FLANGED JOINT, ABOVE GRADE. VERIFY THAT GASKET MATERIAL IS ACCEPTABLE IF OTHER THAN SANITARY WASTE.
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- Joints: AWWA [C111 (rubber)][C115], [push-on][mechanical joint][mechanical joint with retainer glands] [flanged].
- Outside Coating: One mil minimum thick petroleum asphaltic coating.
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IN NEXT 2 SUBPARAGRAPHS SELECT APPROPRIATE COATING. CEMENT LINED STANDARD; USE COATING SPECIFIED IN SECOND SUBPARAGRAPH FOR CORROSIVE CONDITIONS. REFER TO PRECAUTIONS IN TECH-DATA.
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- Inside Coating: Cement lined with petroleum asphaltic seal coat.
- Inside Coating:
1)Delete standard cement lining and petroleum asphaltic sealer.
2)Apply 1 prime and 1 finish coat of 8 to 10 mils thickness per coat of “Series 61 Tnemec-Liner” by Tnemec.
3)Prepare surface and apply per manufacturer's recommendations.
- Ductile Iron Gravity Pipe:
- Iron Grade: ASTM A 746, 604210 minimum.
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SELECT APPROPRIATE CLASS FOR PIPE. CLASS 50-56 AVAILABLE FOR 6 INCH AND LARGER, CLASS 51-56 AVAILABLE FOR 3 INCH AND 4 INCH; USE CLASS 53 MINIMUM (FLANGED), ABOVE GRADE CONDITIONS.
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- Class: [50] [51] [52] [53] [54] [55] [56] minimum.
- Pipe Joints:
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IN NEXT SUBPARAGRAPH SELECT JOINT TYPE; PUSHON OR MECHANICAL JOINT BELOW GRADE, OR FLANGED JOINT ABOVE GRADE. IN THIRD SUBPARAGRAPH VERIFY THAT GASKET MATERIAL IS ACCEPTABLE IF OTHER THAN SANITARY WASTE.
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1)Below Ground: [Push-on.] [Mechanical joint.] [Mechanical joint with retainer glands.] Do not use multiple types of joints.
2)Above Ground: Flanged joint (AWWA C115) or when exposed in pits or trenches.
3)Gaskets: AWWA C111 (rubber), flanged joint rubber, full face, 1/8 inch thick.
- Outside Coating: One mil minimum thick petroleum asphaltic coating.
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IN NEXT 2 SUBPARAGRAPHS SELECT APPROPRIATE COATING. CEMENT LINED STANDARD; USE COATING SPECIFIED IN SECOND SUBPARAGRAPH FOR CORROSIVE CONDITIONS. REFER TO PRECAUTIONS IN TECH-DATA.
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- Inside Coating: AWWA C104, cement lined with petroleum asphaltic seal coat.
- Inside Coating:
1)Delete standard cement lining and petroleum asphaltic sealer.
2)Apply 1 prime and 1 finish coat of 8 to 10 mils thickness per coat of “Series 61 Tnemec-Liner” by Tnemec.
3)Prepare surface and apply per manufacturer's recommendations.
- DuctileIron Fittings:
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SELECT JOINT TYPE, PUSHON OR MECHANICAL JOINT BELOW GRADE; OR FLANGED JOINT, ABOVE GRADE. VERIFY THAT GASKET MATERIAL IS ACCEPTABLE IF OTHER THAN SANITARY WASTE.
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- Pressure Rating: 350 psi for 3 inch through 48 inch sizes.
- Joints: Match pipe.
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IN NEXT 2 SUBPARAGRAPHS SELECT APPROPRIATE COATING. CEMENT LINED STANDARD; USE COATING SPECIFIED IN SECOND PARAGRAPH FOR CORROSIVE CONDITIONS. REFER TO PRECAUTIONS IN TECH-DATA.
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- Inside Coating: Cement lined with petroleum asphaltic seal coat.
- Inside Coating:
1)Delete standard cement lining and petroleum asphaltic sealer,
2)Apply 1 prime and 1 finish coat of 8 to 10 mils thickness per coat of “Series 61 Tnemec-Liner” by Tnemec.
3)Prepare surface and apply coating per manufacture's recommendations.
- PVC Gravity Sewer:
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SELECT APPROPRIATE PIPE TYPE. VERIFY THAT GASKET MATERIAL IS ACCEPTABLE IF OTHER THAN SANITARY WASTE.
-IN FIRST SUBPARAGRAPH PVC SOLID WALL PIPE WITH [GRAVITY] [PRESSURE][CEMENT] JOINTS.
-IN SECOND SUBPARAGRAPH PVC CORRUGATED EXTERIOR PIPE, SMOOTH INTERIOR.
-IN THIRD SUBPARAGRAPH PVC LARGE DIAMETER PIPE (18 INCHES TO 36 INCHES).
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- ASTM D 3034, SDR [35][26] with [ASTM D 3212][ASTM F 477] [ASTM D 2564] joints.
- ASTM F 949, with ASTM D 3212 joints.
- ASTM F 679, wall thickness [______] inches with ASTM F 477 joints.
- Vitrified Clay (VCP) Pipe:
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IN FIRST SUBPARAGRAPH SELECT APPROPRIATE PIPE THICKNESS (STRENGTH). DELETE SECOND PARAGRAPH IF PERFORATED PIPE IS NOT REQUIRED.
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- Solid Wall Pipe: ASTM C 700, [Extra Strength][Standard Strength][Perforated] with ASTM C 425 joints.
- Perforated Pipe: Two equal groups of ¼ inch diameter holes arranged 3 inch ± ¼ inch center to center, rows oriented parallel to pipe longitudinal axis of pipe.
- Cast Iron Soil Pipe:
- Pipe: ASTM A 74, gray cast iron with compression joints.
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IN NEXT SUBPARAGRAPH SELECT APPROPRIATE PIPE THICKNESS (STRENGTH).
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- Class: [Service][Extra Heavy Duty].
- Gaskets: ASTM C 564, rubber.
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SELECT APPROPRIATE PIPE TYPES REQUIRED IN INDUSTRIAL WASTE SEWERS FROM FOLLOWING 5 SUBPARAGRAPHS OR USE OTHER TYPE OF PIPE. VERIFY COMPATIBILITY WITH PROCESS OR MECHANICAL DEPARTMENT. REVISE GASKET MATERIAL IF OTHER THAN SANITARY WASTEWATER.
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- High Density Polyethylene (HDPE):
- Pipe: AWWA C901, ASTM D 1248, Type III, Class C, Category 5 Grade 34, extruded to ASTM F 714 dimensions, SDR [7][9] [11] [15.5] [21] [26] [______].
- Fittings: ASTM D 3261 match pipe SDR or thicker.
- Joint: Butt fusion weld.
- High-Silicon Iron Pipe:
- Pipe: ASTM A 861, bell and spigot ends.
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EDIT NEXT SUBPARAGRAPH TO SELECT APPROPRIATE TYPE GASKET.
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- Gasket: Acid resistant, [rope form] [moldedgasket].
- Stainless Steel Pipe:
- Pipe: ASTM A 240, Type 316L, stainless steel, socket and spigot ends.
- Gasket: Pre-molded lip seals of fluoroelastomer rubber compound suitable for corrosive fluids.
- Polypropylene (PP) Pipe:
- Pipe: ASTM D 4101 resin, extruded to ASTM F 1412 or ASTM D 1785, Schedule [40][______] dimensions.
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EDIT NEXT SUBPARAGRAPH TO SELECT APPROPRIATE MATERIAL TYPE REQUIRED.
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- Fittings: [ASTM D 4101 resin, molded to ASTM D 3311, Schedule 40 socket fitting dimensions] [ASTM D 4101 resin, extruded to ASTM D 1785, Schedule 40 dimensions] [Electric coil for electro-fusion joints].
- Polyvinylidene Fluoride (PVDF) Pipe:
- Pipe: ASTM D 3222 resin, molded to ASTM D 1785, Schedule 40 dimensions.
- Fittings: ASTM D 3222 resin, molded to ASTM D 3311, Schedule 40 socket fitting dimensions.
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SELECT WARNING TAPE FOR NON-METAL PIPES, I.E. - PVC AND VCP. EDIT NEXT PARAGRAPH TO MEET PROJECT REQUIREMENTS.
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I.Underground [Warning Tape][Tracer Wire]: Suitable for utility location after burial.
- Warning Tape: [6 inch wide metallic warning tape] continuously printed with sewer caution statement. [Yellow background with black letters][______].
- Tracer Wire: 10 gauge, bare, aluminum or copper.
J.Concrete: 3000 psi at 28 days.
K.Grout: Pre-mixed, non-shrink, non-metallic having a minimum compressive strength of 8000 psi at 28 days.
L.Mortar: ASTM C 270, Type M.
M.Filter Fabric: Non-woven, 8 ounce per yard square density.
PART 3 EXECUTION
3.1INSTALLATION
A.Pipe:
- Call utility locator service 3 days prior to beginning excavation.
- Coordinate to determine and mark location of utilities within limits of Work in advance to allow for relocation or adjustment of utilities.
- Field locate underground structures and utilities, by hand digging and exposing structure or utility for full width of new trench.
- Provide berms or swales to divert storm water from trenches.
- Provide trench dewatering as specified in other Sections.
- Recess excavation to accommodate bells and joints to provide full bearing of pipe barrel.
- Protect and support utilities exposed during construction.
- Do not lay pipe in water, on rock, or when trench conditions or weather is unsuitable for such Work.
- Examine pipe before lowering into trench and remove defective or damaged pipe from site.
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DELETE NEXT SUBPARAGRAPH IF NOT REQUIRED.
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- [Install low density polyethylene film on ductile iron pipe.]
- Lay pipe true to line and grade beginning at lowest elevation on line, with spigot end pointing in direction of flow.
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