CSI Division 7 Guide Specifications
TIEMPO™+ 2000 TPO MEMBRANE
STONE BALLASTED SYSTEM
®™ Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow. T2000 Stone.09.09. 1
PART 1 - GENERAL
1.01 Description
A. Furnish and install ballasted TIEMPO™+ 2000 TPO Roofing System in accordance with drawings and specifications approved by Dow Roofing Systems (DRS).
Special Conditions
1. Applications that involve severe exposures, ASCE Ground Roughesss Category D, and those conditions outline in section 3.03 require review by Dow Roofing Systems Technical Review Department before any specification is valid. (Reference Table 2, ASCE Exposure Classification Chart). Buildings operating with interior positive pressure at the deck require review by DRS Technical Review Department before any specification is valid.
B. Related work: Metal work other than DRS Edge Metal Systems are not covered by DRS for warranty. Metal work must be secured in a manner approved by DRS, SMACNA guidelines, and/or in compliance with waterproofing envelope. All metal work that is part of the waterproofing envelope must be sealed, structurally sound, and appropriately anchored to prevent leakage.
1.02 Quality Assurance
A. Apply roofing system using a roofing applicator authorized by DRS.
B. TIEMPO™+ 2000 TPO membrane is classified by Underwriters Laboratories as a Class A sheathing material for use in construction of Class A roofing assemblies. See UL’s Roofing Materials and Systems Directory for specific assemblies.
C. Inspection: Upon completion of the membrane installation and before the application of the ballast over the seam areas, an inspection shall be performed by a representative of DRS to ascertain that the roofing system has been installed according to DRS approved specifications and details. The applicator shall provide temporary ballast and protection as necessary but maintain all seams uncovered until an inspection by DRS Technical Representative confirms that the project is ready for the application of ballast. When the ballast is in place DRS shall perform the job completion inspection. Upon approval of the project, a Warranty shall be issued.
D. Changes: Should there be deviations or changes from this specification without written approval from DRS, the project is not authorized for installation and is not eligible for Warranty.
1.03 Submittals
A. Minimum job file submittal information for consideration for labor and material warranty coverage shall be an accurately completed Request for Warranty form (www.dowrfw.com) and the information discussed in paragraph B following.
B. Authorized Applicators must submit a roof drawing indicating which details will be employed in the project. These drawings shall be approved by DRS prior to the start of work, and must include: outline and size of the roof, location and type of penetrations, perimeter and penetration flashing detail references, and a copy of any non-DRS details to be used. Details which do not conform to DRS Standard Detail Drawings must be submitted to DRS Technical Review Department for approval.
C. Samples and data sheets of all materials not supplied or approved by DRS shall be submitted to DRS for written approval prior to the start of installation.
D. For a Limited Membrane Material Only Warranty, the Request for Membrane Warranty form is the only submittal required.
1.04 Delivery and Storage
A. All materials provided by DRS shall be delivered with appropriate packaging labels indicating warnings, storage conditions, lot numbers, and usage instructions.
B. Materials shall be stored in their original undamaged packaging and storage conditions shall be maintained in accordance with the manufacturers’ requirements.
1.05 Precautions
A. Adhesives, solvents, and caulks are potentially flammable and/or toxic. Follow precautions indicated on container or packaging labels.
B. Surfaces to be bonded shall be dry, clean and free of debris. Suitable surfaces are usually considered to be smooth; solid masonry, wood, and metal.
C. All fasteners should be installed with a depth-sensing screw gun to prevent overdriving or underdriving.
D. Block off or shut down positive pressure building ventilation systems during application to prevent sheet from billowing during application.
E. Buildings with canopies or large wall openings, e.g. hangar doors and truck docks or buildings that are otherwise subject to positive pressurization from wind or air handling systems, consult DRS suitability of application and possible design enhancement requirements.
F. Job specification and retrofit preparation should always include provision to ensure positive drainage in all areas. Good roofing practice does not permit uncontrolled/ uncollected drainage over the edge of a roof.
G. All rooftop mechanical units are to have their condensation lines piped to drains, or off the roof.
H. Grease shall not be allowed to accumulate on the roof. If rooftop grease units are not to receive a continual maintenance program they are to have an approved grease containment system specified.
I. At the discretion of DRS, excessive patching as a result of damage to the TIEMPO™+ 2000 TPO membrane or caused by faulty installation may require total recover in those areas.
J. Provide temporary ballast in partially completed sections to control wind effects during construction.
1.06 Warranty
A. A DRS Technical Representative shall inspect the installation for compliance with applicable DRS specifications upon completion of the roofing system. DRS specifications prior to the application of the ballast. If ballasting prior to this inspection is necessary, row ballasting or spot ballasting is acceptable providing all seams are left exposed. After ballasting is completed DRS will perform the job completion inspection.
B. Upon acceptance of the roofing system installation, a DRS Standard Warranty or Total System Warranty will be issued for a five (5), ten (10) or fifteen (15) year period that covers wind damage at up to gale force winds.
(Refer to Appendix 3, Additional Requirements for Dow Roofing Systems 20 Year Warranties).
C. Reference General Warranty section of the DRS Technical Manual CD-ROM for more information or at www.dowroofingsystems.com.
PART 2 - PRODUCTS
2.01 General
A. DRS supplies a full line of accessory components to complete the construction of a DRS membrane roofing system. These parts shall be used when applicable in assemblies requiring a DRS Warranty. Materials for warranted systems are described or specified herein. Materials other than those supplied by DRS shall be submitted to the DRS Technical Review Department for review and approval prior to the start of work.
2.02 Membrane
A. Membrane for roof cover shall be 0.045-in., 0.060-in. or 0.080-in., scrim-reinforced, ethylene propylene-based sheet in 5, 8, and 10-ft width by appropriate length conforming to the physical properties in Table 1, Physical Properties Chart. TIEMPO™+ 2000 TPO membrane is available in white. Contact your DRS Representative for thickness options, minimums and lead times. TIEMPO™+ 2000 TPO Membranes meet the ASTM 6878-06 specification for TPO -based roofing material. Packaging to bear the UL label.
2.03 Related Materials
A. Insulation/underlayment/recover board: DRS supplies a wide range of insulations, underlayments and coverboards to satisfy a broad spectrum of design conditions. Only DRS supplied insulation products can be used for warranty coverage. (Reference Appendix 2-M, DRS Approved insulation List and Fastening Rates for Mechanically Attached Systems).
1. STYROFOAM™ Brand Extruded Polystyrene Foam Insulation (XPS): Extruded polystyrene closed-cell foam panel with continuous skin on face and back surface that meets ASTM C-578, Standard Specification for Rigid Cellular Polystyrene Thermal Insulation. Dow STYROFOAM™ is the only product approved for use in protected assemblies. (Reference Dow Technical Data Sheets for additional information).
2. TERMICO™ Polyisocyanurate Insulation: Closed-cell HCFC FREE polyisocyanurate foam core manufactured and integrally laminated to heavy non-asphaltic, fiber-reinforced felt facers; Is available in 20 or 25 psi compressive strength. (Reference DRS Technical Data Sheets for additional information).
3. TERMICO™ Polyisocyanurate Insulation Tapered: Closed-cell HCFC FREE polyisocyanurate foam core manufactured and integrally laminated to a heavy non-asphaltic, fiber-reinforced felt facers; Is available in 20 or 25 psi compressive strength. (Reference DRS Technical Data Sheets for additional information).
4. TERMICO™ ISO 3000: Closed-cell HCFC FREE polyisocyanurate foam core manufactured and integrally laminated to a heavy coated-glass facers; Is available in 20 or 25 compressive strength. (Reference DRS Technical Data Sheets for additional information).
5. TERMICO™ HP-FR: Closed-cell HCFC FREE polyisocyanurate foam manufactured and integrally laminated to a heavy, durable and dimensionally stable inorganic coated-glass facers. CFC-, HCFC- and HFC-free foam blowing technology with zero (negligible) global warming potential (GWP). Dow TERMICO™ HP-FR is available in 20 psi compressive strength. (Reference DRS Technical Data Sheets for additional information).
6. DensDeck® Roof Boards: (Reference Technical Data Sheets for additional information).
a. Georgia-Pacific Gypsum Corporation 1/4-in. DensDeck Roof Board, 1/2-in DensDeck Roof Board and 5/8-in.Type X Roof Board. Non-structural, glass mat faced gypsum panel with water-resistant core available in 4-ft.x8-ft. sizes and 4-ft.x4-ft.sizes
b. Georgia-Pacific Gypsum Corporation 1/4-in. DensDeck Prime Roof Board, 1/2-in. DensDeck Prime Roof Board and 5/8-in. DensDeck Prime Roof Board (Type X). Glass mat faced gypsum with non-asphaltic, highly filled proprietary heat-cured coating on one side available in 4-ft.x8-ft. and 4-ft.x4-ft. sizes.
7. Expanded Polystyrene (EPS): ASTM C578-04a expanded polystyrene thermal rigid board insulation with a minimum density of 1.25 lbs./cu.ft. (ft3). (Reference DRS Technical Data Sheets for additional information).
B. Flashing Membrane: Flashing shall be 0.045-in. or 0.060-in, thick membrane for walls and curbs. Unsupported 0.060-in. thick, ethylene propylene-based membrane shall be supplied for field-fabricated vent stacks, pipes, drains, and corners.
C. Adhesives, Sealants, Primers and Caulks:
1. Dow 2000 Membrane Adhesives: Are designed for bonding all TIEMPO™+ 2000 TPO membranes to wood, metal, masonry, and approved roof insulation board surfaces. Dow 2000 Membrane Adhesives are not approved for use with other roofing membrane types.
a. Dow 2000 Membrane Adhesive (Solvent Based)
b. Dow 2000 Membrane Adhesive (Low-VOC)
2. Dow 2000 Multi-Purpose Sealant: Dow 2000 Multi-Purpose Sealant is designed to be used as a water cutoff mastic, sealant to top off pitch boxes and as an exterior grade caulk for metal work.
3. Dow 2000 Edge Sealant: Dow 2000 Edge Sealant is a solvent-based caulk developed to seal exposed cut edges of reinforced membrane.
4. Dow 2000 Insulation Adhesive (2 Part Urethane): Dow 2000 Insulation Adhesive (2 part Urethane) is a two part, polyurethane low rise foam that is applied in ribbons with appropriate dispensing equipment.
5. INSTA STIK™ Quik Set Insulation Adhesive: INSTA STIK™ Quik Set Insulation Adhesive is a single component polyurethane insulation adhesive dispensed from a portable, disposable, pre-pressurized container requiring no external power source. Product must be installed as required by manufacturer.
NOTE: DRS Insulation Adhesives are designed for bonding most insulation and recover boards to a wide range of substrates. Please consult the appropriate Technical Data Sheet for detailed information or contact the DRS Technical Review Department.
6. Dow 2000 Membrane Cleaner: Dow 2000 Membrane Cleaner is a surface cleaner for use with TIEMPO™+ 2000 TPO membranes that have become dirty or contaminated prior to heat welding.
D. Mechanical fasteners: Shall be supplied by DRS.
1. Membrane: Refer to Appendix 1, DRS Fastener Selection Guide to select appropriate fastener/plate combination and approved fastening rates Also, DRS Technical Data Sheets can be found on the DRS Technical Manual CD-Rom or at www.dowroofingsystems.com.
E. Dow 2000 Aluminum Termination bar: Dow 2000 Aluminum Termination Bar fastened 6-in. o.c. is the only authorized product.
F. Dow 2000 Edge Metal Systems: Dow 2000 Edge Metal Systems must be installed per standard DRS details. Dow 2000 Clad Metal may be used for gravel stops or drip edges.
G. Dow 2000 Walkway Roll: When roof traffic is indicated (for example to service rooftop units), a walkway over the membrane shall be made. Dow 2000 Walkway Roll heat welded to the membrane is recommended.
H. Dow 2000 TPO Pipe Boots/Vent Gloves: Are provided as an alternative to 0.070-in. unsupported flashing for vent stacks and pipes 1-in. to 6-in. diameter.
I. Dow 2000 TPO Universal Inside/Outside Corners: Are provided as an alternative to 0.060-in. unsupported flashing for use at outside and inside corners.
J. Dow 2000 T-Joint Patch: Dow 2000 T-Joint Patches are made with TIEMPO™+ 2000 TPO Unsupported membrane and are used to cover T-joints in the membrane. Refer to Guide Specifications for installation requirements.
K. Dow 2000 Flashing Tape and Dow 2000 Tape Primer: 6-in. wide x 0.060-in. thick, packaged 100ft. rolls. This product is made with unsupported membrane with a butyl tape backing (with a release paper) and is the preferred method for stripping-in non-Dow gravel stop and drip edge metal (not for use on Dow 2000 Clad Metal). Surfaces must be prepared with Dow 2000 Tape Primer prior to Dow 2000 Flashing Tape application.
L. Protection Fabric: Protection Fabric 6 oz./yd2, 120 mil thickness, needle-punched polyester fabric used as a protection layer between structural and cellular concrete substrates and the DRS waterproofing membrane
M. Ballast: Reference Section 3.03 Ballast Requirements in this specification for ballast size and weight requirements.
PART 3 - EXECUTION
3.01 Substrate Preparation
A. The applicator shall be responsible for the suitability of the substrate to accept TIEMPO™+ 2000 TPO membrane. In reroofing, test cuts shall be made by the roofing applicator to determine existing condition and deck suitability. All noticeably damp, wet or deteriorated materials must be removed. In all cases, prior to the start of work, the substrate shall be smooth and free of debris, sharp edges, and other surface irregularities. Any unevenness or joints gapped greater than 1/4-in. in the membrane substrate can cause inconsistent membrane welds and must be avoided. When such conditions occur, fill with appropriate and properly secured insulation or material approved by DRS Technical Review Department. The maximum slope allowed is two (2-in.) in twelve inches (12-in.).
B. Steel deck, wood plank, and lightweight cementitious decks: Shall be covered with an approved insulation mechanically fastened or adhered to the deck with DRS approved products (Exception: adhering to steel decks is not approved). (Reference Appendix 2-M, Approved Insulation List & Fastening Rates for Mechanically Attached Systems). Certain insulation types may require a thermal barrier underlayment and/or cover board in order to meet building code, Factory Mutual or other agency requirements. Consult DRS Technical Department and/or applicable building code.