Flex RTD Page 7

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Flex RTD

Rotary Tower Deluxe, Semi-Automatic,

Heavy-Duty, Stretch Wrapping Machine

PREPARED BY: / RSM-Orion Packaging
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Key Benefits of the Flex RTD

The Flex RTD provides your operation the most cost effective, feature-rich, durable and safe to operate semi-automatic wrapper on the market today. The Flex RTD is an excellent wrapper solution for abnormally heavy/lightweight/unstable loads, wash-down areas, to pallet-jack feed without ramps, or to install over a weigh scale.

The operator simply attaches the film to the load and presses the start button to begin the wrap cycle. After the pallet load is wrapped, the operator cuts the film and removes the load with a pallet jack, electric-walkie or forklift. The machine will wrap the load as you have pre-determined it to do, automatically adapting to the load size and shape (within specifications).

The film is pre-stretched (elongated) at 260% which “processes” the stretch film for maximum linear strength and load retention, while reducing material cost. Film Force-to-Load control is automatic, performing like cruise-control so the film constantly adapts to the load shape, size and machine operating speed, resulting in minimal film breaks at maximum stretch. Bottom line…Properly wrapped loads for reduced shipping damage and reduced material cost.

Functionality, uptime and safe interaction are all critical to your operation! The Orion Flex series designs include many standard features to enhance the machine’s performance, uptime and safe operator interaction (often options with competitive models).

OPERATIONAL features on the Flex RTD

·  Easy to use Color Touch-Screen HMI

·  Separate Top / Bottom Wrap Counts adjustable from 1-9

·  Separate Up / Down Film Carriage Speed Controls

·  Automatic Film Force-to-Load Control

·  Automatic Load Height Detection Photocell

DURABILITY features on the Flex RTD

·  Precision RING BEARING Tower Support System

·  Direct Chain/Sprocket Tower Drive

·  Industrial PLC Controller

·  AC Motors with Variable Frequency Drives

·  Structural Steel Tube Frame

SAFE interaction features on the Flex RTD

·  Photo Eye Obstacle detection

·  Insta-Thread™ Film Carriage, “Drop-In” Film threading

Operational Sequence

1. Pallet load is set under the tower rotational area via pallet-jack, electric-walkie, forklift, or loads may be hand-stacked directly under the machine

2. Operator attaches film to pallet or load and presses start button

3. When wrap cycle is complete, operator cuts film (NOTE: InstaCut Option eliminates step #3)

4. Driver removes wrapped load

STANDARD SPECIFICATIONS

The following Orion standards that will be used if required by your machinery or if purchased as options. If other brands are required, they will be considered deviations and will be priced accordingly.

Capacities

·  Maximum Load Size 52"W x 52"L x 80"H

·  Stretch Film 20” Wide, up to 110 gauge

Utilities

·  115/1/60, 20 Amp Electrical Service (Not suitable for GFIC)

Tower Structure, Support & Drive

·  Precision Ring Bearing Tower Support System

·  Up to 16 RPM Variable Speed with adjustable Soft-Start

·  Heavy Duty Direct Chain & Sprocket Drive

·  AC Drive Motor with Variable Frequency Drive

·  Electronically Adjustable Acceleration/Deceleration

Control Features

·  Deluxe Control Panel with Numerous Features

·  Easy to use Color Touch-Screen HMI Panel Display for easiest operator use

·  Password Protection for critical settings

·  Wrap Program Recipes for quick change and well managed load wrapping

·  1 Touch High / Low Rotation Speed Toggle

·  Industrial Programmable Logic Controller (Non-Proprietary)

·  Industrial Switches for E-Stop & Main Power

·  NEMA 12 Dust/Splash-Proof Control Enclosure

·  Separate Top and Bottom 1-9 Wrap Count Selectors

·  Separate Film Carriage Up/Down Speed Controls

·  Photocell for Automatic Load Height Detection

·  English / Spanish HMI Language choices

·  24 Volt DC Controls

Film Carriage, Stretch & Delivery

·  20" Orion Insta-Thread™ Powered PreStretch Film Delivery System

·  260% Standard Pre-Stretch (Sprocket changeable from 100% to 300%)

·  AUTOMATIC Film Force-to-Load Control works like Cruise Control

·  “Shock Absorber” Film Dancer Bar with Non-Wearing Sensor

·  Precision Polyurethane Pre-Stretch Rollers for Consistent Film Yield

·  AC Drive Motor with Variable Frequency Drive

·  No Lube Belt Lift/Lower system with “Drop-Lock” Technology

·  Multi-Point UHMW Precision Carriage Guidance System

·  Insta-Sense™ Film Out/Broken Sensing Logic

·  Touch-Screen Film Tension Control Adjustment

·  Easy “Drop-In” Film Threading Design

***Please Note new motor regulations that take effect in June of 2016. These are rules/regulations from

the US Department of Energy. A few things to keep in mind (see below):

- Note: More material is used to make the motors more efficient.

-All motor manufactures will need to follow the new regulations.

-Orion is working with all of our motor manufactures to minimize the impact of design, cost & lead-time.

During this time Orion reserves the right to change motors to match engineering designs.

Price (F.O.B. Alexandria, MN)

BASE MACHINE / PRICE / QTY / TOTAL
Flex RTD Base Machine / $15,750
OPTION / APPLICATION REQUIRED STANDARD OR NON-STANDARD COMPONENTS / PRICE / QTY / TOTAL
TOTAL OF BASE MACHINE WITH REQUIRED COMPONENTS
OPTION / ADDITIONAL OPTIONS TO CONSIDER / PRICE / QTY / TOTAL

OPTIONS AVAILABLE (some options may increase lead times)

Option / Description / Prices
Rotary Arm & Base
R01 / Mast for loads up to 95" - Wrapping loads 48’’ x48’’ (68" Dia) / $1,350
R02 / Mast for loads up to 110" - Wrapping loads 48’’ x48’’ (68" Dia) / $1,950
R03 / Mast for loads up to 80" with 2nd Leg Gantry- Wrapping loads 48’’ x48’’ (68" Dia) / $2,400
R04 / Mast for loads up to 95" with 2nd Leg Gantry- Wrapping loads 48’’ x48’’ (68" Dia) / $3,750
R05 / Mast for loads up to 110" with 2nd Leg Gantry- Wrapping loads 48’’ x48’’ (68" Dia) / $4,350
R10 / Mast for loads up to 80" - Wrapping loads up to 54" x 54" (76" Dia) / $500
R11 / Mast for loads up to 95" - Wrapping loads up to 54" x 54" (76" Dia) / $1,850
R12 / Mast for loads up to 110" - Wrapping loads up to 54" x 54" (76" Dia) / $2,450
R13 / Mast for loads up to 80" with 2nd Leg Gantry- Wrapping loads up to 54" x 54" (76" Dia) / $2,900
R14 / Mast for loads up to 95" with 2nd Leg Gantry- Wrapping loads up to 54" x 54" (76" Dia) / $4,250
R15 / Mast for loads up to 110" with 2nd Leg Gantry- Wrapping loads up to 54" x 54" (76" Dia) / $4,850
R20 / Mast for loads up to 80" - Wrapping loads up to 58" x 58" (82" Dia) / $500
R21 / Mast for loads up to 95" - Wrapping loads up to 58" x 58" (82" Dia) / $1,850
R22 / Mast for loads up to 110" - Wrapping loads up to 58" x 58" (82" Dia) / $2,450
R23 / Mast for loads up to 80" with 2nd Leg Gantry- Wrapping loads up to 58" x 58" (82" Dia) / $2,900
R24 / Mast for loads up to 95" with 2nd Leg Gantry- Wrapping loads up to 58" x 58" (82" Dia) / $4,250
R25 / Mast for loads up to 110" with 2nd Leg Gantry- Wrapping loads up to 58" x 58" (82" Dia) / $4,850
R43 / Mast for loads up to 80" with 2nd Leg Gantry- Wrapping loads up to 65" x 65" (92" Dia) / $3,400
R44 / Mast for loads up to 95" with 2nd Leg Gantry- Wrapping loads up to 65" x 65" (92" Dia) / $4,750
R45 / Mast for loads up to 110" with 2nd Leg Gantry- Wrapping loads up to 65" x 65" (92" Dia) / $5,350
R53 / Mast for loads up to 80" with 2nd Leg Gantry- Wrapping loads up to 70" x 70" (100" Dia) / $3,900
R54 / Mast for loads up to 95" with 2nd Leg Gantry- Wrapping loads up to 70" x 70" (100" Dia) / $5,250
R55 / Mast for loads up to 110" with 2nd Leg Gantry- Wrapping loads up to 70" x 70" (100" Dia) / $5,850
R60 / Mast for loads up to 80" - With Manual Rotating Stand, allowing Dual & Triple Wrap Zones / $5,995
R61 / Mast for loads up to 95" - With Manual Rotating Stand, allowing Dual & Triple Wrap Zones / $7,345
R62 / Mast for loads up to 110" - With Manual Rotating Stand, allowing Dual & Triple Wrap Zones / $7,945
R99 / Custom Arm or Tower / RFQ
Drive
D10 / RT High Speed 22 RPM DRIVE ASSEMBLY HIGH SPEED 22 RPM - Upgrade from 16 RPM to 22 RPM Tower Rotation. Includes Gantry Frame and Safety Fence. (May not be compatible with some Mast/Expansion options) / $4,900
D99 / Custom Drive / RFQ
Carriage
C21 / 20" Insta-Thread 260% Carriage with Insta-Cut Automatic Film Web Severance. Automatically Cuts the Film Web at the End of the Wrap Cycle, Eliminating the Need for Operator Involvement (Not available in Canada) / $795
C22 / 20’’ Insta-Thread 150% Carriage with Heavy Film upgrade for consistently running films above 110 gauges. Upgrades to 1HP Motor & VFD / $795
C23 / 20" Insta-Thread 260% Carriage with Manual Roping for added load unitization and/or breathe- ability. Adjustable Roping down to Minimum 1" Web / $495
C24 / 20" Insta-Thread 150% Carriage with Insta-Cut & Heavy Film / $1,590
C25 / 20’’ Insta-Thread 260% Carriage with Split-N-Rope / $2,750
C26 / 20" Insta-Thread 260% Carriage with Powered Roping for added load unitization and/or breathe- ability. Adjustable Down to 1" Rope from the Top Down, Bottom Up, or to the Center (Specified at Time of Order). Includes Control Panel Operator Activation of the Roping Device. (requires 80 PSI, 3 CFM air) Custom Programming and/or Multiple Preset Roping Programs available: Factory Quote / $4,995
C27 / 20" Insta-Thread 150% Carriage with Cold Temp for operation in 1 to 32 Degrees Fahrenheit. Cold Temp, high flex multi conductor cable. (Below 0 degrees Fahrenheit requires RFQ) / $2,995
C30 / 30" Insta-Thread 260% Carriage / $695
C31 / 30" Insta-Thread 260% Carriage with Insta-Cut Cuts the Film Web at the End of the Wrap Cycle, Eliminating the Need for Operator Involvement (Not available in Canada) / $1,490
C32 / 30" Insta-Thread 150% Carriage with Heavy Film upgrade for consistently running films above 110 Gauge. Upgrades to 1HP Motor & VFD. / $1,490
C33 / 30" Insta-Thread 260% Carriage with Manual Roping for added load unitization and/or breathe- ability. Adjustable Roping down to Minimum 1" Web / $1,190
C34 / 30’’ Insta-Thread 150% Carriage with Insta-Cut & Heavy Film / $2,285
C35 / 30" Insta-Thread 260% Carriage with Film Split- N-Rope / $3,445
C36 / 30’’ Insta-Thread 260% Carriage with Powered Roping for added load unitization and/or breathability. Adjustable down to 1’’ rope from the top down, bottom up, or to the center (specified at time or order). Includes Control Panel Operator Activation of the roping deice (requires 80 PSI, 3 CFM air) Custom Programming and/or multiple preset roping programs available: Factory Quote. / $5,690
C37 / 30" Insta-Thread 150% Carriage with Cold Temp for operation in 1 to 32 Degrees Fahrenheit. Cold Temp, high flex multi conductor cable. (Below 0 degrees Fahrenheit requires RFQ) / $3,690
C99 / Custom Carriage / RFQ
Photo Detection
P10 / Special Load Height Photocell for Dark/Opaque Loads (Test load recommended) / $495
P99 / Custom Photo Detection / RFQ
Fencing
F09 / 2 Sided Safety Fence without detection / $2,100
F10 / 2 Sided Safety Fence, 88” tall (2 sides 140” Long) Wire Mesh Fencing on Two Sides of the Wrap Zone with Reflex Photocells installed to Protect Wrap Zone during Wrap Cycle / $2,300
F11 / 3 Sided Safety Fence with photocell U-shaped fence, 88” tall. (2 sides 140” Long, 1 end 156”) / $3,495
F12 / 3 Sided Safety Fence with Light Curtain U-shaped fence, 88” tall. (2 sides 140” Long, 1 end 156”) / $5,575
F99 / Custom Fence / RFQ
Alarm Package
710 / Audible/Visual Alarms for Cycle Start/Run. Audible alarm seconds before cycle start plus visual beacon during cycle. / $595
719 / Custom Alarm / RFQ
Miscellaneous
FS / Forklift Wheel Stop / $330
2000 / Spare Parts Kit / $990
2010 / Dark Load Photo Eye Spare Parts Kit / $1,219
9999 / Custom Machine Spare Parts Kit / RFQ

Parts Included in RTD-Model Spare parts kit

·  Belt

·  Prox

·  Photoeye

·  VFD

·  Fuses

·  Slide Button

·  Cables

·  Carriage Door Safety Switch

Delivery, Terms and Shipping

·  Lead Time is typically 6-8 weeks from order. Some Options may increase Lead Time.

·  Terms are balance net 30. If order is over $30,000 terms are 40% down/40% prior/balance net 30.

·  Estimated Shipping Weight for Base Machine: 2,500 lbs.

·  F.O.B. Alexandria, Minnesota, USA

·  Transport Cost is NOT included

·  Special handling or packaging is not included

·  Start-Up and Training is offered by authorized Orion Distributor

Warranty

·  4 years on all Major Components

·  5 years on Structural Frame

·  Lifetime on InstaThread™ Stretch Rollers