SUPPLEMENT TO THE SITE INSPECTION FORM
Manufacture of Organic Chemicals and
Plastics and Synthetic Fibers
COMPANY NAME ______
1.THE ORGANIC CHEMICALS MANUFACTURING INDUSTRY HAS BEEN DIVIDED INTO DIFFERENT SUBCATEGORIES BASED ON TYPE OF PRODUCT MADE BY THE INDUSTRY AND THE TYPE OF WASTEWATER PRODUCED. THESE SUBCATEGORIES ARE LISTED BELOW. PLEASE CHECK THE SUBCATEGORY OR SUBCATEGORIES APPLICABLE TO THE COMPANY.
[ ]Manufacturer of plastics and synthetic fibers only.
[ ]Manufacturer of organic chemicals which discharges wastewaters from the oxidation generic process.
[ ]Manufacturer of both organic chemicals and plastics and synthetic fibers which discharges wastewaters from the oxidation generic process.
[ ]Manufacturer of organic chemicals which discharges wastewaters from any of the "Type I" generic processes listed below.
[ ]Manufacturer of both organic chemicals and plastics and synthethic fibers which discharges wastewaters from any of the "Type I" generic processes listed below.
"Type I" Generic Processes
a. Peroxidatione. Esterificationi. Hydrolysis
b. Acid Cleavagef. Hydroacetylationj. Carbonylation
c. Condensationg. Hydrationk. Hydrogenation
d. Isomerizationh. Alkoxylationl. Neutralization
[ ]Manufacturer of organic chemicals only but not classified under one of the previous subcategories.
[ ]Manufacturer of organic chemicals as well as plastics and synthetic fibers but not classified under one of the previous subcategories.
[ ]None of the above. Do not manufacture organic chemicals, Plastics, or synthetic fibers.
If "None of the above" has been checked, the company is not subject to Pretreatment Standards for the Organic Chemicals category and there is no need to complete the remainder of this supplement.
2.PLEASE CHECK APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before March 21, 1983. (Existing Source)
[ ]Construction of the facility was begun after March 21, 1983. (New Source)
3.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Organic Chemicals, PlasticsK-15-2
and Synthetic Fibers_5-01
SUPPLEMENT TO THE SITE INSPECTION FORM
INORGANIC CHEMICALS MANUFACTURING
COMPANY NAME ______
1.THE INORGANIC CHEMICALS MANUFACTURING INDUSTRY HAS BEEN DIVIDED INTO DIFFERENT SUBCATEGORIES BASED ON THE TYPE OF CHEMICAL MADE BY THE INDUSTRY. THESE SUBCATEGORIES ARE LISTED BELOW. PLEASE CHECK THE APPROPRIATE BOX OR BOXES IF THE COMPANY MANUFACTURES OR PRODUCES ANY OF THESE SUBSTANCES.
[ ] Aluminum Chloride[ ] Hydrogen Cyanide
[ ] Aluminum Fluoride[ ] Hydrogen Peroxide
[ ] Aluminum Sulfate[ ] Iodine
[ ] Ammonium Chloride[ ] Lead Monoxide
[ ] Ammonium Hydroxide[ ] Lithium Carbonate
[ ] Barium Carbonate[ ] Manganese Sulfate
[ ] Borax[ ] Nickel Carbonate
[ ] Boric Acid[ ] Nickel Chloride
[ ] Bromine[ ] Nickel Fluoborate
[ ] Cadmium Chloride[ ] Nickel Nitrate
[ ] Cadmium Nitrate[ ] Nickel Sulfate
[ ] Cadmium Pigments[ ] Nitric Acid
[ ] Cadmium Salts[ ] Nitric Acid (Strong)
[ ] Cadmium Sulfate[ ] Nitrogen (Liquid)
[ ] Calcium Carbide[ ] Oxygen (Liquid)
[ ] Calcium Carbonate[ ] Potassium Chloride
[ ] Calcium Chloride[ ] Potassium Dichromate
[ ] Calcium Hydroxide[ ] Potassium Hydroxide
[ ] Calcium Oxide[ ] Potassium Iodide
[ ] Carbon Dioxide[ ] Potassium Metal
[ ] Carbon Monoxide[ ] Potassium Permanganate
[ ] Chlorine[ ] Potassium Sulfate
[ ] Chrome Pigments[ ] Silver Nitrate
[ ] Chromic Acid[ ] Sodium Bicarbonate
[ ] Cobalt Salts[ ] Sodium Bisulfite
[ ] Copper Carbonate[ ] Sodium Carbonate
[ ] Copper Chloride[ ] Sodium Chlorate
[ ] Copper Iodine[ ] Sodium Chloride
[ ] Copper Nitrate[ ] Sodium Dichromate
[ ] opper Sulfate[ ] Sodium Fluoride
[ ] Cuprous Oxide[ ] Sodium Hydrosulfide
[ ] Ferric Chloride[ ] Sodium Hydrosulfite
[ ] Ferrous Sulfate[ ] Sodium Hydroxide
[ ] Fluorine[ ] Sodium Metal
[ ] Hydrochloric Acid[ ] Sodium Silicate
[ ] Hydrofluoric Acid[ ] Sodium Silicofluoride
[ ] Hydrogen[ ] Sodium Sulfate
[ ] Sodium Sulfite
[ ] Sodium Thiosulfate
[ ] Stannic Oxide
[ ] Sulfur Dioxide
[ ] Sulfuric Acid
[ ] Titanium Dioxide
[ ] Zinc Chloride
[ ] Zinc Oxide
[ ] Zinc Sulfate
[ ] None of the above
If "None of the above" has been checked, the company is not subject to Pretreatment Standards for the Inorganic Chemicals Category and there is no need to complete the remainder of this supplement.
2.PLEASE CHECK APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before July 24, 1980. (Existing Source Phase I)
[ ]Construction of the facility was begun after July 24, 1980. (New Source Phase I)
3.PLEASE CHECK APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before October 25, 1983. (Existing Source Phase II)
[ ]Construction of the facility began after October 25, 1983. (New Source Phase II)
4.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Inorganic Chemicals Mfg_5-01K-5-2
INORGANIC CHEMICALS MANUFACTURING
STATUS OF PRETREATMENT REGULATIONS
PRETREATMENT1PRETREATMENT1
STANDARDS FORSTANDARDS FOR
APPLICABLEEXISTING SOURCESNEW SOURCES
CHEMICAL PRODUCT SUBPART (PSES) (PSNS)
Aluminum ChlorideAP1N
Aluminum FluorideWEE
Aluminum SulfateBP1P1
Ammonium ChlorideXEE
Ammonium HydroxideYEE
Barium CarbonateZEE
BoraxAARR
Boric AcidABEE
BromineACRR
Cadmium ChlorideBLP2P2
Cadmium NitrateBLP2P2
Cadmium PigmentsBLP2P2
Cadmium SaltsBLP2P2
Cadmium SulfateBLP2P2
Calcium CarbideCRP1
Calcium CarbonateADEE
Calcium ChlorideDRP1
Calcium HydroxideAERE
Calcium OxideERP1
Carbon DioxideAFEE
Carbon MonoxideAGEE
Chlorine
- Mercury CellFEP1
- Diaphragm CellFP1P1
Chrome PigmentsAHP1P1
Chromic AcidAIRR
Cobalt SaltsBMP2P2
Copper CarbonateAJP2P2
Copper ChlorideAJP2P2
Copper IodineAJP2P2
Copper NitrateAJP2P2
Copper SulfateAJP2P2
Cuprous OxideAKEE
Ferric ChlorideALPN
Ferrous SulfateAMEE
FluorineANRR
Hydrochloric AcidGEE
Hydrofluoric AcidHEP1
HydrogenAORR
Hydrogen CyanideAPEP1
Hydrogen PeroxideIEE
IodineAQRR
Lead MonoxideARPE
Lithium CarbonateASEE
Manganese SulfateATEE
Nickel CarbonateAUP2P2
Nickel ChlorideAUP2P2
Nickel FluoborateAUP2P2
Nickel NitrateAUP2P2
Nickel SulfateAUP2P2
PRETREATMENT1PRETREATMENT1
STANDARDS FORSTANDARDS FOR
APPLICABLEEXISTING SOURCESNEW SOURCES
CHEMICAL PRODUCT SUBPART (PSES) (PSNS)
Nitric AcidJEE
Nitric Acid (Strong)AVEE
Nitrogen (Liquid)AWEE
Oxygen (Liquid)AwlEE
Potassium ChlorideAXRR
Potassium DichromateLP1P1
Potassium Hydroxide
- Mercury CellFEP1
- Diaphragm CellFP1P1
Potassium IodideAYEE
Potassium MetalKRP1
Potassium PermanganateAZEE
Potassium SulfateMRP1
Silver NitrateBAPN
Sodium BicarbonateNRP1
Sodium BisulfiteBBEP
Sodium CarbonateOEE
Sodium ChlorateBNRR
Sodium ChloridePRP1
Sodium DichromateQEP1
Sodium FluorideBCPE
Sodium HydrosulfideBDEE
Sodium HydrosulfiteBEEE
Sodium Hydroxide
- Mercury CellFEP1
- Diaphragm CellFP1P1
Sodium MetalREE
Sodium SilicateSEE
Sodium SilicofluorideBFRR
Sodium SulfateQEP1
Sodium SulfiteTRP2
Sodium ThiosulfateBGEE
Stannic OxideBHRR
Sulfur DioxideBIBEE
Sulfuric AcidUEE
Titanium DioxideVEP1
Zinc ChlorideBOP2P2
Zinc OxideBJEE
Zinc SulfateBKRR
1Key:P1 = Promulgated under Phase I (Federal Register for June 29, 1982)
P2 = Promulgated under Phase II (Federal Register for August 22, 1984)
R = Reserved
N = Not Addressed
E = Excluded under provisions of the NRDC Settlement Agreement (Paragraph 8)
M:\T&F\IWP\Inorganic Chemicals Mfg_5-01K-5-1
3.PLEASE CHECK THE ONE BOX MOST APPROPRIATE TO YOUR FACILITY FOR EACH OF THE THREE SETS OF CHOICES LISTED BELOW.
Check one:[ ]Integrated Facility (Combines regulated electroplating and metal finishing waste streams with significant amounts over 10% - of process waste streams not covered by the electroplating or metal finishing regulations)
[ ]Nonintegrated Facility (Significant wastewater discharges only from operations covered by the electroplating or metal finishing regulations)
Check one:[ ]Construction of the facility began before January 28, 1981.
[ ]Construction of the facility was begun after January 28, 1981.
Check one:[ ]The facility discharges a total of 10,000 gallons or more per operating day of process wastewater.
[ ]The facility discharges less than 10,000 gallons per operating day of process wastewater.
4.IF THE FACILITY DOES PRINTED CIRCUIT BOARD MANUFACTURING, INDICATE THE MAXIMUM AND AVERAGE SQUARE FOOTAGE OF CIRCUIT BOARD WHICH IS IMMERSED IN AQUEOUS PROCESS WATER EACH MONTH.
Average = ______ft2/month based on ______operating days
Maximum = ______ft2/month based on ______operating days
5.ARE ANY ORGANIC SOLVENTS, DEGREASERS, PAINTS, OR OIL ADDITIVES USED OR STORED AT THE FACILITY? Check one: [ ] Yes [ ] No
If yes, please list all organic solvents, degreasers, or oil additives regularly used or stored at the facility:
M:\T&F\IWP\Electroplating and MetalK-4-2
Finishing Industries_5-01
OVERVIEW OF THE METAL PRODUCTS INDUSTRY
Federal Pretreatment regulations divide the metal products industry into six categorical industries. Three major criteria are used to divide the industry. These criteria are:
1.Principal Function of the Industry
Does The industry refine (purify) raw ore or scrap materials or does the industry change the shape of an already refined metal to produce a final product?
2.Manufacturing processes used to reshape the metal.
3.Type of metal used.
A schematic diagram showing the classification system is shown on the attached page.
Metal Industry
principal function
Produces a high purityUses an already refined
metal from raw ore ormetal and reshapes it to
recycled materialsa final product
type of metal producedtype of manufacturing
processes used
iron and steelnonferrousmetal ismetal ispowderedmetal is cut,
metalsremeltedreformedmetals are used ground,
and castby rolling,or produceddrilled only
(foundries)extrusion,
forging or
drawing
Iron and SteelNonferrousMetal MoldingNonferrousMachine Shop
ManufacturingMetalsand Castingtype ofMetals
(40 CFR 403 &ManufacturingIndustrymetal usedForming
420)(40 CFR 421)(40 CFR 464)in produc-(40 CFR 471)no categorical
tionstandards apply
AluminumCopperNonferrous
AluminumCopperNonferrous
FormingFormingMetals
(40 CFR 467)(40 CFR 468)Forming
(40 CFR 471)
Applicable categorical standards are shown in bold type.
M:\T&F\IWP\Overview of the MetalK-7-1
Products Industries_5-01
SUPPLEMENT TO THE SITE INSPECTION FORM
NONFERROUS METALS MANUFACTURING
COMPANY NAME ______
The nonferrous metals manufacturing category includes plants producing metals from ore concentrates (primary metals) and plants recovering metals from scrap materials such as aluminum cans, lead batteries, etc. (secondary metals). Recovery of silver from photoprocessing solutions, sludges, and films is also included.
Smelting, refining, extraction, and the initial casting are the principal industrial processes practiced by this industry. The objective of this processing is to increase the purity of the metal being recovered. Later processes such as recasting, forming, or alloying are more concerned with reshaping the metal, and are covered by the Aluminum Forming, Nonferrous Metal Forming, and Metal Molding and Casting Pretreatment Standards.
1.PLEASE CHECK THE TYPE OF RAW MATERIAL USED AT THE FACILITY.
[ ]Ore concentrates
[ ]Scrap materials (recycled metallic wastes such as aluminum cans, batteries, etc.)
[ ]Film, sludges, and solutions from photographic processes
[ ]Other. Please explain
2.PLEASE CHECK THE FINAL PRODUCT PRODUCED AT THE FACILITY.
[ ] Aluminum[ ] Nickel
[ ] Antimony[ ] Osmium
[ ] Beryllium[ ] Palladium
[ ] Boron[ ] Platinum
[ ] Cesium[ ] Rhenium
[ ] Cobalt[ ] Rhodium
[ ] Columbium[ ] Rubidium
[ ] Copper[ ] Ruthenium
[ ] Gallium[ ] Scandium
[ ] Germanium[ ] Silver
[ ] Gold[ ] Sulfuric Acid
[ ] Hafnium[ ] Tantalum
[ ] Indium[ ] Tin
[ ] Iridium[ ] Titanium
[ ] Lanthanum[ ] Tungsten
[ ] Lead[ ] Uranium
[ ] Lutetium[ ] Vanadium
[ ] Mercury[ ] Yttrium
[ ] Mischmetal[ ] Zinc
[ ] Molybdenum[ ] Zircon
[ ] Other
3.PLEASE CHECK THE APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before March 8, 1984. (Existing Source Phase I)
[ ]Construction of the facility was begun after March 8, 1984. (New Source Phase I)
4.PLEASE CHECK The APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before June 27, 1984. (Existing Source Phase II)
[ ]Construction of the facility was begun after June 27, 1984. (New Source Phase II)
5.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Nonferrous Metals Mfg_5-01K-8-1
SUPPLEMENT TO THE SITE INSPECTION FORM
ALUMINUM FORMING
COMPANY NAME ______
Aluminum forming is a set of manufacturing operations in which aluminum and aluminum alloys are made into semifinished products by hot or cold working such as rolling, extrusion, forging, and drawing. Also included under these regulations are a number of ancillary operations such as casting, heat treatment, and surface treatment. Common operations and terminology used by the aluminum forming industry are defined on the attached page.
The aluminum forming industry has been divided into six different subcategories based on the types of major manufacturing operation(s) done at the facility. Subcategories have been further divided based on the specific types of manufacturing operations used and type of wastewaters produced.
1.PLEASE CHECK ANY OF THE FOLLOWING MANUFACTURING OPERATIONS THAT ARE USED AT THE FACILITY.
[ ] Rolling with Neat Oils
[ ] Rolling with Emulsions
[ ] Extrusion
[ ] Forging
[ ] Drawing with Neat Oils
[ ] Drawing with Emulsions or Soaps
[ ] None of the above
2.PLEASE CHECK ANY OF THE FOLLOWING MANUFACTURING OPERATIONS OR SOURCES OF WASTEWATER THAT EXIST AT THIS FACILITY.
[ ] Annealing Furnace Scrubber
[ ] Continuous Sheet Casting Lubricant
[ ] Continuous Rod Casting Spent Lubricant
[ ] Continuous Rod Casting Contact Cooling Water
[ ] Direct Chill Casting Cooling Water
[ ] Extrusion Press Leakage
[ ] Press Heat Treatment Contact Cooling Water
[ ] Forging Scrubber Liquid
[ ] Solution Heat Treatment Contact Cooling Water
[ ] Cleaning or Etching Bath
[ ] Cleaning or Etching Rinse
[ ] Cleaning or Etching Scrubber
[ ] None of the above
3.PLEASE CHECK Appropriate Box BELOW.
[ ]Construction of the facility began before October 24, 1983. (Existing Source)
[ ]Construction of the facility was begun after October 24, 1983. (New Source)
4.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Aluminum Forming_5-01K-9-1
OPERATIONS AND TERMINOLOGY USED BY
THE ALUMINUM FORMING INDUSTRY
Contact cooling water is any wastewater which contacts the aluminum workpiece or the raw materials used in forming aluminum.
Continuous casting is the production of sheet, rod, or other long shapes by solidifying the metal while it is being poured through an open-ended mold using little or no contact cooling water.
Direct chill casting is the pouring of molten aluminum into a water-cooled mold. Contact cooling water is sprayed onto the aluminum as it is dropped into the mold, and the aluminum ingot falls into a water bath at the end of the casting process.
Drawing is the process of pulling metal through a die or succession of dies to reduce the metal's diameter or alter its shape. Emulsions, soaps, and neat oils are used as lubricants during the drawing process.
Emulsions are stable dispersions of two immiscible liquids. In aluminum forming, this is usually an oil and water mixture.
Cleaning or etching is a chemical solution bath and a rinse or series of rinses designed to produce a desired surface finish on the workpiece.
Extrusion is the application of pressure to a billet of aluminum, forcing the aluminum to flow through a die orifice.
Forging is a process of forming aluminum in which the aluminum is forced into shape by use of compressive forces such as hammering or squeezing. The forging process usually uses hot aluminum, and is a dry operation. Dies or rolls are used to exert pressure. When dies are used, the forged aluminum takes the shape of the die.
Heat treatment is the application of heat of specified temperature and duration to change the physical properties of the metal.
Neat oil is a pure oil with no or few impurities added. In aluminum forming its use is mostly as a lubricant.
Rolling is the reduction in thickness or diameter of a workpiece by passing it between lubricated steel rollers. Emulsions or neat oils are used as lubricants for the rolling process.
Scrubbers are air pollution control devices used to remove particulates and fumes from air by entraining the pollutants in a water spray.
M:\T&F\IWP\Aluminum Forming_5-01K-9-1
SUPPLEMENT TO THE SITE INSPECTION FORM
COPPER FORMING
COMPANY NAME ______
The copper forming category includes those plants that form copper or copper alloys. Five basic processes are used: hot rolling, cold rolling, extrusion, drawing, and forging. Casting of copper and copper alloys is not covered by this regulation (see 40 CFR 451); nor is the manufacturing of copper powders or use of copper powders (see 40 CFR 471).
1.PLEASE CHECK ANY OF THE FOLLOWING PROCESSES THAT ARE PERFORMED AT THIS FACILITY.
[ ] Hot rolling
[ ] Cold rolling
[ ] Drawing
[ ] Extrusion
[ ] Forging
[ ] None of the above
If you checked "None of the above," the facility is not covered by EPA regulations for the copper forming category and you should skip to Part 4 of this form.
2.PLEASE CHECK ANY OF THE FOLLOWING MANUFACTURING OPERATIONS OR SOURCES OF WASTEWATER THAT EXIST AT THIS FACILITY.
[ ] Alkaline Cleaning Bath
[ ] Alkaline Cleaning Rinse
[ ] Annealing with Oil
[ ] Annealing with Water
[ ] Cold Rolling Spent Lubricant
[ ] Drawing Spent Lubricant
[ ] Extrusion Heat Treatment
[ ] Hot Rolling Spent Lubricant
[ ] Hydrotesting
[ ] Pickling Bath
[ ] Pickling Fume Scrubber
[ ] Pickling Rinse
[ ] Sawing
[ ] Solution Heat Treatment
[ ] Surface Coating
[ ] Surface Milling
[ ] Tumbling or Burnishing
3.PLEASE CHECK APPROPRIATE BOX BELOW.
[ ]Construction of the facility began before August 15, 1983. (Existing Source)
[ ]Construction of the facility was begun after August 15, 1983. (New Source)
4.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Copper Forming_5-01K-10-1
SUPPLEMENT TO THE SITE INSPECTION FORM
METAL MOLDING AND CASTING INDUSTRY (FOUNDRIES)
COMPANY NAME ______
The metal molding and casting (foundry) category includes those plants that remelt and cast metal. These plants form a cast intermediate or final product by pouring or forcing the molten metal into a mold. Six process steps typify the metal molding and casting category: (1) metal is remelted in a furnace, (2) molds are prepared, (3) the molten metal is poured or injected into a mold, (4) the mold medium is separated from the casting, (5) the casting is cooled, and (6) the casting is further processed before shipping.
The metal molding and casting (foundry) category has been divided into different subcategories based on the type of metal cast. Discharge standards have been established for individual manufacturing processes within each subcategory.
1.PLEASE CHECK THE TYPE OF METAL CAST AT THIS FACILITY.
[ ] Aluminum
[ ] Copper
[ ] Iron and Steel
[ ] Lead
[ ] Magnesium
[ ] Zinc
[ ] None of the above
2.PLEASE CHECK ANY OF THE FOLLOWING MANUFACTURING OR AIR POLLUTION CONTROL PROCESSES THAT ARE USED AT THIS FACILITY.
[ ] casting quench
[ ] continuous strip casting
[ ] die casting
[ ] die lube
[ ] dust collection scrubber
[ ] grid casting scrubber
[ ] grinding scrubber
[ ] investment casting
[ ] melting furnace scrubber
[ ] mold cooling
[ ] sand washing
[ ] slag quench
[ ] None of the above
3.PLEASE CHECK THE APPROPRIATE BOX BELOW.
[ ]Construction of this facility began before November 15, 1982. (Existing Source)
[ ]Construction of this facility was begun after November 15, 1982. (New Source)
4.SIGNATURE
Signature
Title
Date
M:\T&F\IWP\Metal Molding & Casting Ind_5-01K-11-1
OPERATIONS IN THE NONFERROUS METALS FORMING, IRON AND STEEL/
COPPER/ALUMINUM METAL POWDER PRODUCTION, AND POWDER
METALLURGY INDUSTRIES
Rolling reshapes cast ingots by exerting pressure as the metal passes between rollers, reducing the thickness and cross-sectional area of the metal. Example: square ingots are rolled to produce rods, bars, or wire.