Specifications – Pew Body Model: PB-95
RAtigan – Schottler Manufacturing COmpany
Beatrice, NE
PewBody PB-95
1.0 General
1.1 Description
Back and Seat shall be Pew Body modelPB-95as manufactured by Ratigan-Schottler Manufacturing Company, Beatrice, NE. End shall be Ratigan-Schottlerpew end model ______with custom molding _____(Or if custom pew body or pew end design shall be used, see attached drawing.)
1.2 Quality Assurance
Manufacturer Qualification: Manufacturer shall have been regularly engaged in the manufacture of similar items for a minimum of twenty (20) years, and shall have a history of successful production acceptable to the architect.
1.3Submittals
- Pew manufacturer or manufacturer’s sales representative shall submit product data, shop drawings, and stain/finish samples upon request, prior to fabrication of pews.
- Ratigan-Schottler sales representative shall field measure and verify project site to assure proper furniture fabrication and proper layout.
1.4 Delivery, Storage, and Handling
- Pew manufacturer shall be responsible for coordinating timely delivery with owner/contractor to prevent any storage or handling of product by owner/contractor prior to assembly and installation.
- Pew manufacturer shall be responsible for all delivery, unloading, assembly, and complete installation of pews, using a factory trained installation crew.
2.0 Products
2.1 Acceptable Manufacturers
Ratigan-Schottler, MFG.
201 South 2nd Street
Beatrice, NE 68310
1-800-383-1000
2.2 Materials & Construction
All furniture to be constructed with Solid NORTHERN Grown Appalachian Red OAK unless other solid wood is specified. No Particle board, Plywood, or veneer to be used in construction process unless otherwise specified.
A.Wood: All wood shall be Northern Grown Appalachian Solid Red Oak. The grade shall be of the highest quality F.A.S. graded in accordance with the National Hardwoods Association Rules. All wood shall be hand selected for uniformity of color and texture. All wood shall be air-dried to at least 20% moisture content, and then thoroughly kiln-dried in modern dry kilns to a moisture content of 6 to 8%. All wood shall be thoroughly conditioned in the dry kilns to relieve any drying stresses, and after drying it shall be stored in a controlled humidity location.
B.Pew Back: Solid oak pew backs shall be made using 4/4 solid Northern Appalachian Red Oak. Solid oak backs shall be constructed using standard edge glued construction with solid oak boards at a maximum width of 3” edge glued together by means of a high-frequency gluing machine using 350 pounds per square inch hydraulic edge pressure assuring uniform pressure along entire glue line and 500 pounds per square inch hydraulic top pressure assuring true and flat solid oak back panels. Backs to receive solid oak massive caprail tongue and grooved and glued under high pressure to solid oak pew back.
C.Pew Seat: Pew seats shall be constructed using 1 ¼” thick Northern Grown Appalachian Solid Red Oak using edge glued construction, solid oak boards at a maximum width of 3”, edge glued together by means of a high frequency gluing machine using 450 pounds per square inch hydraulic edge pressure assuring uniform pressure along entire glue line and 500 pounds per square inch hydraulic top pressure assuring true and flat seat panels. Glued up seat panels shall then be contoured for comfort.
D.Supports: All pews will be supplied with solid oak supports at a maximum span between supports of 6’-0”. Pew end supports shall be constructed using Northern Grown Appalachian Red Oak with face glued construction. Finished thickness of end support shall be 1 5/8”. Each end support shall have a single concealed anchor hole on inside bottom face of support. Each support shall have a slot routed into inside face of support to receive solid oak bookrack face. Each support shall have cut out on bottom of support to allow support to sit on points instead of a flat surface thus preventing pew from rocking or twisting. Center supports shall be constructed of Northern Grown Appalachian Red Oak using edge glued construction with a finished thickness of 1 1/8”.
E.Pew Ends: All pew ends shall be constructed of Northern Grown Appalachian Red Oak in the following four standard methods: Method used depends on style of pew end selected
a)3-ply solid oak pew ends shall be constructed using three ¾” thick solid oak panels glued together in a cold press under high pressure for 12 hours. Each panel’s grain direction is reversed to provide strength and stability. All panels are offset prior to gluing so that glue joints do not directly align across from one another. 3-ply pew end finished thickness is 2 3/8”.
b)2-ply solid oak pew ends shall be constructed using two 1” thick solid oak panels glued together under high pressure in a cold press for 12 hours. Each panel’s grain direction is reversed to provide strength and stability. All panels are offset prior to gluing so that glue joints do not directly align across from one another. 2-ply pew end finished thickness is 2.”
c)Faced glued pew ends (Butcher Block) shall be constructed using 1” thick Northern Grown Appalachian Red Oak, face glued together. These ends using this type of construction can be made in various thicknesses including 2 3/8”, 2” 1 ½” etc. Construction method shall be determined by exact style of pew end chosen.
d)Solid oak open style pew ends in 1 1/8” thickness in single solid oak piece using lap, miter, and half lap joints or as per design specifications.
F.Finish: AWI Finishing System TR-5. All wood parts shall be stained with Pratt & Lambert Tonetic oil base penetrating wiping stain, or equal according to color selected. All wood parts shall be sealed with Hesse Eurocat Precatalyzed Vinyl Lacquer using a heated airless spray system in a dust free, temperature and humidity-controlled environment. All sealed wood parts will be sanded using a 220-grit oxide sanding paper. All wood parts will be thoroughly dusted prior to receiving top coat. All wood parts to receive Hesse Eurocat Precatalyzed Laquer medium satin finish top coat, using hot airless system. Wood finish sample with approved stain color shall be submitted for approval prior to staining and finishing of furniture.
3.0 execution
3.1Delivery and Installation
All Ratigan-Schottler pews and furnishings shall be installed with factory trained directemployees of Ratigan-Schottler. All installation crews will include at least (1) installation Superintendent and as many assistants necessary to complete the installation in a timely and professional manner. On (1) man installation alternate, factory will supply (1) man and all necessary tools and customer will provide at least (2) people to unload, assemble and install. Installation crew will clean and touch up all pews and furniture prior to departure from the job site. All parts shall be padded or crated during shipment of furniture to assure against any damage in transportation.
A. Pew seats and backs: Shall be shipped in an unassembled form and assembled on site. Pew seats and backs shall be fastened together using 2 ½” #10 Type A sheet metal screws going through the solid oak back into the seat with a screw every 8”. Exposed visible fasteners will be covered with a solid oak cover strip.
B. Pew ends: Shall be routed with a 5/8” deep routing so solid oak pew back can be inserted into 5/8” routing on solid oak ends and fastened through solid oak back using wedges for tight fit with screws running through the solid oak back into the pew end with a solid oak cover strip. Pew ends are fastened to the pew seat by means of a solid oak wood cleat routed into the pew end under the seat. The solid oak cleat is then fastened to the bottom of the seat and to the pew end.
C. Supports: Solid oak end and center supports shall be fastened to the solid oak back with a screw through the supports vertical portion into the solid oak back. (Screw head to be covered with an oak furniture plug.) Supports shall be fastened to the bottom of the pew seat with a solid oak support cleat. Solid oak support cleat will be fastened to the support and then screwed to the bottom of the pew seat with (4) screws. All end supports and supporting type full pew end will be fastened to the floor using (1) concealed anchor per end support and (1) anchor on center support when using split pews or miters. All center supports will be scribed on site to allow for variations in floor. On sloping floor projects end supports and full type supporting ends shall be made at the factory to allow for the sloping floor.
3.2 warranty
Ratigan-Schottler Manufacturing Company of Beatrice, Nebraska, warrants all products manufactured to Ratigan-Schottler’s standard specifications to be free of defects in workmanship and materials for a period of (15) years. If such defects occur, Ratigan-Schottler Manufacturing Company, Beatrice, Nebraska, will, at its option, replace or repair these defects at no cost to the customer. Any defects should be reported to Ratigan-Schottler Manufacturing Company’s general office at Beatrice, Nebraska. If such repairs or replacements are called for, Ratigan-Schottler Manufacturing Company will make all necessary arrangements.
Exclusions:The warranty applies only under conditions of normal use. It does not apply to defects, which result from the elements, vandalism, fire, water, etc., over which Ratigan-Schottler Manufacturing Company has no control.