Section 1 Title Page
PLANT GENERIC BIOPROCESSING APPARATUS-4 (PGBA-4)
STS-112/ISS-9A
PGBA-4, S/N-02
FLIGHT UNIT
INTEGRATION DATA PACKAGE
STS-112 / 9A Ops Lead: ______
Bill Kalinowski
Prepared by: ______
Mark Rupert
ISS Integration Manager
BioServe Space Technologies
University of Colorado
UCB 429
Boulder, CO 80309
(303) 492-4029
September 30, 2002
Section 2.0 INDEX
SECTION TITLE PAGE
Section 1 Title Page 1
Section 2.0 INDEX 2
Section 3.0 COPY OF SHIPPING/TRANSFERRING DOCUMENT 3
Section 4.0 NOTES AND COMMENTS 5
Section 5.0 WAIVERS/DEVIATIONS AFFECTING INTEGRATION 6
Section 6.0 LIST OF SHORTAGES (SHIPPED SHORT) 7
Section 7.0 NONCONFORMANCE REPORTS (NCRs) 8
Section 8.0 LIST OF DEFERRED OR OPEN WORK 9
Section 10.0 LIMITED OPERATING LIFE/AGE SENSITIVE ITEMS 13
Section 11.0 PYROTECHNIC DATA 14
Section 12.0 NON-FLIGHT HARDWARE 15
Section 13.0 PROOFLOAD/CALIBRATION DATA AND DIAGRAMS 16
Section 14.0 OPERATING TEST PROCEDURES 17
Section 15.0 CLEANLINESS CERTIFICATION 18
Section 16.0 OPEN ITEMS FROM PHASE III GROUND SAFETY REVIEW 19
Section 17.0 WEIGHT AND CENTER OF GRAVITY 20
Section 18.0 SOFTWARE CONFIGURATION 21
Section 19.0 IDP RETURN PREFERENCE 25
Section 20.0 ESD SENSITIVITY 26
Section 3.0 COPY OF SHIPPING/TRANSFERRING DOCUMENT
Shipping documents are attached.
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SHIPPING CONTAINER TALLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 171 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 44 45 46 47 48 49 50
REQUISITION AND INVOICE/SHIPPING DOCUMENT / Form ApprovedOMB No. 0704-0246
Expired Mar 31, 1993
Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing Instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of Information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302 and to the Office of Management and Budget. Paperwork Reduction Project (0704-0246)., Washington, DC 20503.
PLEASE DO NOT RETURN YOUR COMPLETED FORM TO EITHER OF THESE ADDRESSES. RETURN COMPLETED FORM TO THE ADDRESS IN ITEM 2
1. FROM / SHEET NO. / NO. OF SHEETS / 5. REQUISITION DATE / 6. REQUISITION NUMBER
BioServe Space Technologies / Mark Rupert / 1 / 1 / 09/18/02
University of Colorado / Engineering Center, Rm 1B02 / 7. DATE MATERIAL REQUIRED / 8. PRIORITY
Boulder, CO, 80309
2.: TO: (Include ZIP Code) / 9. AUTHORITY OR PURPOSE
Kennedy Space Center / STS-112, Flight PGBA-4 Hardware
10. SIGNATURE / 11a. VOUCHER NUMBER AND DATE
3. SHIP TO: MARK FOR / 12. DATE SHIPPED / b.
STS-112 Flight Hardware to ISS, Return STS-113 / 09/22/02
13. MODE OF SHIPMENT / 14. BILL OF LADING NUMBER
Handcarry
15. AIR MOVEMENT DESIGNATOR OR PORT REFERENCE NO.
4. APPROPRIATIONS SYMBOL AND SUBHEAD
/ OBJECT CLASS / EXPENDITURE ACCOUNT
(From) (To) / CHARGEABLE ACTIVITY / BUREAU CONTROL ACTIVITY NO. / BUREAU CONTROL NO. / AMOUNT
ITEM NO. / FEDERAL STOCK NUMBER, DESCRIPTION AND CODING OF MATERIEL AND/OR SERVICES / UNIT OF ISSUE / QUANTITY REQUESTED / SUPPLY ACTION / TYPE
CON- TAINER / CON-TAINER NOS / UNIT PRICE / TOTAL COST
(a) / (b) / (c) / (d) / (e) / (f) / (g) / (h) / (i)
1 / Plant Generic Bioprocessing Apparatus, P/N: PGBA-4, S/N-02 / EA / 001 / $750,000.00
QA:______Date:______
Received by :______Date:______
16. TRANSPORTATION VIA MATS OR MSTS CHARGEABLE TO / 17. SPECIAL HANDLING
18.
RECAPIT-ULATION / ISSUED BY / TOTAL CON-TAINERS / TYPE CON-TAINERS / DESCRIPTION / TOTAL WEIGHT / TOTAL CUBE / 19.
RECEIPT / CONTAINERS RECEIVED EXCEPT AS / DATE / BY / SHEET TOTAL
OF SHIP-MENT / NOTED
CHECKED BY / QUANTITIES RECEIVED / DATE / BY / GRAND TOTAL
EXCEPT AS
NOTED
PACKED BY / POSTED / DATE / BY / 20. RECEIVER’S
VOUCHER NO.
DD FORM 1149, JAN 93 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
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Section 4.0 NOTES AND COMMENTS
This IDP corresponds to the Plant Generic Bioprocessing Apparatus-4 (PGBA-4). PGBA is a double middeck locker replacement that operates continuously, to grow plants in a controlled microgravity environment. It is located and operated in the middeck during shuttle operations. For ISS operations, CGBA is transferred to and operated in the EXPRESS rack.
Both the PGBA muffler and the PGBA stowage were turned over at L-7 days.
NOTE:
Once PGBA has been loaded for flight, it must remain in a “door up” orientation.
Section 5.0 WAIVERS/DEVIATIONS AFFECTING INTEGRATION
There are no waivers or deviations which affect the integration of PGBA-4.
Section 6.0 LIST OF SHORTAGES (SHIPPED SHORT)
There are no shortages for PGBA-4.
Section 7.0 NONCONFORMANCE REPORTS (NCRs)
There are no non-conformances for PGBA-4.
Section 8.0 LIST OF DEFERRED OR OPEN WORK
As identified during the EIRR, and the CoFR processes, PGBA-4 has several L-24 SVTL planned open items. Standard PGBA integration requires »50% of SVTL items to remain open until L-24 hours, when the samples are inserted and the payload is closed for flight.
Section 9.0 IDENTIFICATIONS/DRAWINGS
A top level assembly drawing, drawing number PGBA-4, has been supplied as part of this IDP. The isometric view and a front panel interface view, of this drawing, are shown below.
The as-built configuration for the CGBA:
Qty. Item Part Number
1 PGBA PGBA-4, S/N-02
Primary payload interfaces are described below.
Item Function/Purpose
MAIN POWER cb Provides power to payload
MAIN POWER led on/off green LED
POWER-IN 28VDC J1 28 VDC Power connection
EXPRESS DATA J2 EXPRESS Ethernet connector for ISS
VIDEO OUT J3 Video connection
TOUCHSCREEN Computer interface unit
TOUCHSCREEN ENABLED/DISABLED sw Enables/disables touchscreen unit
TOUCHSCREEN ENABLED/DISABLED led Lit if touchscreen is enabled
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Section 10.0 LIMITED OPERATING LIFE/AGE SENSITIVE ITEMS
The science derived from the live plants loaded into PGBA-4 is time sensitive. The PD requests that PGBA-4 be returned if the launch is delayed for 48 hours after planned T-0.
PGBA-S is an additional set of samples for use aboard ISS. These are in a seed state and therefore PGBA-S must be returned if the launch is delayed for 7 days after planned T-0.
The PIs also request sample turn over at R+3 hours due to the time sensitivity of the biological samples upon return to nominal gravity.
Section 11.0 PYROTECHNIC DATA
The PGBA-4 uses no pyrotechnics.
Section 12.0 NON-FLIGHT HARDWARE
Ground Handling Handles
NOTE:
A single handle is permanently fixed to the PGBA face plate. This handle is for on-orbit IVA use only.
Two ground handling handles which attach to PGBA via pip pins have been supplied. PGBA representatives will instruct KSC personnel on their proper use.
Ground Handling Bolts
Six ground handling bolts are on hand and are considered a backup to the handles listed above. These bolts are typically used to lift the entire payload either by hand or via a lifting sling. PGBA representatives will instruct KSC personnel on their proper use, if deemed necessary.
Section 13.0 PROOFLOAD/CALIBRATION DATA AND DIAGRAMS
The PGBA ground handling handles have been proofload tested by BioServe and are certified for use by the KSC Ground Safety Panel. For redundancy and safety, each handle has been tested to a minimum of 270 lbs (2 times max payload weight=2x135lbs) These items have been successfully used for the ground handling of PGBA on both STS-83 and STS-94.
The PGBA ground handling bolts have been proofload tested by BioServe and are certified for use by the KSC Ground Safety Panel. For redundancy and safety, each bolts has been tested to a minimum of 270 lbs (2 times max payload weight=2x135lbs) These items have been successfully used for hoisting PGBA on both STS-83 and STS-94.
Section 14.0 OPERATING TEST PROCEDURES
Functional, operational, and loading procedures will be performed on PGBA-4 after arrival at KSC. The actual procedure checklists will be on file and available for review. All procedures which effect KSC on-line operations (IVT, Destow, etc) have been reviewed by the PD.
If for any reason there is a need to power the unit down, please follow this procedure:
Move the “TOUCHSCREEN ENABLE/DISABLE” switch to “ENABLE”
Press "SHUTDOWN" on the “Status Screen” (see below)
Observe the “Shutdown PGBA?” message.
Press “OK”
Observe “PGBA Shutting Down. Wait 1 Minute Before Turning Off Power” message.
After 1 minute, pull “MAIN POWER” cb
Note:
When samples are loaded in PGBA, prior to flight, the power down time cannot exceed 30 minutes.
Nominal CGBA Status Screen after payload power up:
Section 15.0 CLEANLINESS CERTIFICATION
CERTIFICATE OF COMPLIANCE
This certifies that the external surfaces of the PGBA-4 hardware are clean. The hardware meets the visibly clean (sensitive level) requirements for payload elements as specified in JSC SN-C-005.
Bill Kalinowski
STS-112 Operations Lead
Date:______
Section 16.0 OPEN ITEMS FROM PHASE III GROUND SAFETY REVIEW
The Ground Safety Review Panel has approved PGBA-4 for KSC ground processing. The approval letter, dated 7/29/02, was sent from John Dollberg, UB-F3. All items are closed.
Section 17.0 WEIGHT AND CENTER OF GRAVITY
The weight and center of gravity of PGBA-4 will be measured as part of the payload turnover and recorded below.
Record appropriate data:
Unit: PGBA-4, S/N-02
Date:______
Weight:______
CGx:______
CGy:______(if measured)
CGz:______(if measured)
Section 18.0 SOFTWARE CONFIGURATION
PGBA-4’s control software is a multi-process, C code program, running on the Linux operating system. The individual processes are identified in the next table, as well as the system’s flight unique parameters.
CGBA SSPCM Current Rating: 10 Amps
NOTE:
PGBA’s process control software is embedded within PGBA’s internal computer and is therefore no certificate of software cleanliness has been supplied.
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Section 19.0 IDP RETURN PREFERENCE
The PD requests that the IDP be returned upon completion of the STS-113 flight.
Return to either:
Payload Representative
Hanger L
or
MSFC RO
Tom Erdman
321-867-2199
or
PD ISS Manager
Mark Rupert
BioServe Space Technologies
UCB 429
Boulder, CO 80309
Section 20.0 ESD SENSITIVITY
All external electrical interfaces for PGBA-4 are protected to 15kV. PGBA-4’s electronic assemblies connected to the external electrical interfaces are not ESD susceptible and require no specific ESD related handling.
PGBA’s touchscreen is marginally susceptible to ESD damage from ESD discharges in the 15kV range. The touchscreen has been affixed with a warning sticker as a reminder of this condition. If damaged, the payload is designed to “fail safe”. Therefore no special handling is required.
NOTE:
All connectors must be covered with their respective protective caps when not in use.
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