MACHINE: - Mazak Integrex 100-4ST 9 Axis Mill/Turn Centre
SPECIFICATION SHEET
MACHINE: - Mazak Integrex 100-4ST 9 Axis Mill/Turn Centre
Stock No: - 8246
PRICE: - £+ VAT
Serial No: - 225611
Control: - Mazatrol Matrix
Date of Manufacture: - 2011
SPECIFICATION
Capacity
(Maximum swing, swing over cross slide and swing during Y-axis process all limited to a diameter of 460mm when the lower turret operates in its moving range without a tool)
Chuck size main spindle152mm
Chuck size secondary spindle152mm
Maximum swing545mm
Swing over cross slide545mm
Swing during Y-axis process412-545mm
Maximum machining diameter (upper turret)545mm
Maximum machining diameter (lower turret)400mm
(The maximum machining diameter of the lower turret is a
value attainable only when a boring bar holder is not
mounted).
Bar work capability main spindle51mm
Maximum machining length753mm
Maximum support weight main spindle chuck work150kg
(Weight values include chuck weight)
Maximum support weight secondary spindle chuck work150kg
Main Spindle
Rotating speed maximum6,000minˉ¹
(Maximum spindle speed is limited according to the
particular specifications of the chuck to be used. 152mm solid
chuck max 5270rpm, 152mm hollow chuck max 6000rpm.)
Rotating speed minimum35min ˉ¹
Acceleration and deceleration time3.4s
(For a combination of B206 + S1246). Time required
for an acceleration from 0 to 85% of the maximum
speed (6000rpm).)
Through hole diameter61mm
Motor output (30 minute rating)11.0kW
Motor output (continuous rating)7.5kW
Maximum torque (15 minute rating)161Nm
Lower Turret
TypeNine faced drum turret
Number of tools mounted9
Tool size OD turning20mm²
Tool size ID turning25mm
Indexing time0.14s
Secondary Spindle
Rotating speed maximum6,000min ˉ¹
Rotating sped minimum35 min ˉ¹
Motor output (30 minute rating)11.0kW
Motor output continuous rating7.5kW
Maximum torque (15 minute rating)161Nm
Milling Head
TypeSingle spindle with ATC unit
Tool shank typeCAPTO C6
Tool size (OD turning)20mm²
Tool size (ID turning)32mm
Tool size (milling tool max diameter)90mm
Tool size (milling tool max length)200mm
90º indexing time0.5s
Motor output (20% ED rating)5.5kW
Maximum torque (20% ED rating)49Nm
Milling spindle speed maximum12,000 min ˉ¹
Milling spindle speed minimum15min ˉ¹
Auto Tool Changer & Magazine
Tool storage per magazine40
Maximum tool diameter (no adjacent tool)90mm
Maximum tool weight4kg
Maximum tool length200mm
Tool selection methodRandom access short path
Tool change time (tool/tool)1.2s
Feed Axes
Rapid feed rate X30m/min
Rapid feed rate Z33m/min
Rapid feed rate Y26m/min
Rapid feed rate X230m/min
Rapid feed rate Z233m/min
Rapid feed rate W30m/min
Movement stroke X410mm
Movement stroke Z805mm
Movement stroke Y140mm
Movement stroke X2220mm
Movement stroke Z2780mm
Movement stroke W795mm
Others
Coolant tank capacity290L
Power requirement (continuous)35.20kVA
Air pressure5.0 bar
Total air capacity 700l/min
(700l/min or more)
Machine Dimensions
Length3,075mm
Width2,330mm
Height 2,443mm
Weight7,790kg
Movement, Transfer or Re-Sale of this Machine
As part of Yamazki Mazak’s commitment to help halt the spread of weapons of mass destruction, this machine is equipped with a Relocation Detector. In the event that the machine is moved this device will be triggered and will prevent he machine being operated in automatic mode until a password is entered by an authorised representative of Yamazaki Mazak.
General Machine Options
Chuck airblast (2nd spindle) By NC command
Power transformer for European market
One set of manuals
One set of adjusting tools
Foundation kit (plates)
Lower 9 position drum turret
Adaptive feed rate control
Y axis control
B axis 0.0001º contouring (requires EIA/ISO)
Rotary Tool Spindle Speed
Rotary tool spindle speed 12,000rpm
Main Spindle C Axis
C axis 0.0001º increments (1st spindle)
Second Spindle C Axis
2nd spindle position 0.001º without C axis
Health and Safety
CE marking (with noise filter)
Double foot switch (1st and 2nd spindle)
Operator door interlock with lock-switch
Hydraulic pressure interlock. This interlock is a safety unit for detecting an oil pressure alarm through a pressure switch and stopping the machine.
Full coverage chip and coolant guard. To prevent unauthorised access to the cutting envelopes as well as the containment of all swarf and coolant.
Work light. Located on the top of the machine to assist operators in the safe and effective setting up and use of the machine.
The safety measures on worldwide level.
Absolute positioning system (linear exes).
Coolant Systems
Coolant through milling head
1kg flood coolant (lower turret)
Complete coolant system
Includes pumps, valves, piping, nozzles
High Power/Pressure Coolant
15kg thru/flood coolant (upper turret)
Chucks
152mm chuck for 2nd spindle includes:-
ID diameter 43mm
RNKP105 (Matsumoto) no through cylinder
Cylinder adaptor
152mm thru-hole chuck for 1st spindle
Chucking Systems
Automatic chuck jaw open/close (1 & 2 spindle)
Chuck open/close confirmation (1 & 2 spindle)
Tool Eye
Tool eye (automatic) including tool management
For tool wear offset compensation and broken tool detection
Scale Feedback
XYZ pitch error compensation input
Swarf Management Systems
Preparation for chip conveyor (side)
Tooling
KM tooling package
Standard tooling package (lower turret)
NC Controller
Relocation detector
User macro (600 variables)
Mazak tapping/boring tornado (EIA)
Additional EIA/ISO functions
- Spiral interpolation
-3D cutter compensation
- Pattern rotation
- Geometric
- Scaling
- External data input/output
Inverse time feed. The speed of movement of the tool nose along the surface to be machined can be controlled to a constant level by designating the inverse time feed function.
Sequence number comparison stop function. The machine will come to block stop if code M01 is set during automatic operation with the optional stop menu item remaining displayed in its reverse status.
Mazacc 2D software (shape compensation)
Additional workpiece co-ordinate system 300 pairs
Threading functions. Feed of the tool synchronized with spindle rotation is controlled. Thus, equal lead straight threading and tapered threading are possible. Also, multiple thread screws can ben machined by designating the starting angle of threading.
EIA pattern cycle (grid, arc)
Cardbus interface (2 slot)
LAN port
Active vibration control
Intelligent thermal shield
Intelligent safety shield
Mazak voice advisor
Virtual machining
Main and secondary spindle synchronisation. To facilitate workpiece transfer without the need to stop spindles.
USB interface
IC memory card and interface. Am IC memory card can be used to transfer data to/from the CNC by loading a card in the interface next to the CNC display.
Polar coordinates input (G122)
Direct entry of drawing dimensions
EIA/ISO 1st spindle and mill spindle independent rotation
Mazatrol Matrix control
15” colour LCD
EIA/ISO code input function
3D coordinate conversion
Second Spindle C Axis
2nd spindle C axis
Tool Magazines
40 CAPTO tool magazine (required tool)
Tool ID
Preparation for visual tool ID/data management/CAPTO
Coolant Systems
Preparation for coolant (Europe) including preparation for 70kg thru
High Power/Pressure Coolant
15kg through/flood coolant (upper turret)
Automatic Parts Catcher
Automatic parts catcher (D:51 x L: 100 x 2.5kg) with ejector
Work Feeding Systems
Barfeeder interface kit
Includes:-
Electrical interface
Chuck jaws open/close and confirmation
Electrical wiring check between machine and barfeeder
Hydrafeed Multifeed 3-80 MX1B short magazine barfeed
Includes:-
Swing aside facility
Master spindle reduction linear to include 5 sets of reduction bushings and spacers
3 push rods
Coolant catcher
Hydrafeed bar support unit
For 1.5m bar lengths – extends the headstock
Chucks
152mm chuck for 1st spindle includes:-
ID diameter 52mm
S1552-15Y (Kitagawa) through cylinder
Cylinder adaptor
Swarf Management System
Swarf conveyor hinge type belt including bucket
NC Controller
Milling spindle synchronised tapping
Cylindrical and polar co-ordinate
Shape compensation for rotary axis
EIA/ISO function simultaneous 5 axes
Tool tip point control/simultaneous 5axes
Tool radius compensations/5 axes
Maximum program size 8MB
G00 slope constant
Mazacc 3D high speed software package
High smoothing control
Auto cut hours at 15th September 2015 - 1,819 hours
Complete with:-
Hainbach collet chuck and 19 collets
5C collet chuck
Manuals
Payment terms:- In full prior to collection or delivery
Availability:- Ex-stock subject to prior sale
Terms of trading:- Please refer to our standard terms and conditions of trading attached.
This machine can be seen under power at our premises in Burgess Hill. Every effort has been made to ensure the above specification is accurate, however we advise you to check critical criteria.