FUNCTIONAL TEST – Vivarium CHW System

University of Michigan Plant Extension

Commissioning and Plan Review Department

Phone (734) 615-7168 Fax (734) 936-3334

This is not a punch list. The engineer of record, not the commissioning team, performs Punch listing.

Project Name: XXX Project Number: XXXX-XX-XXX

Tag No. Model No. Serial No.

Attendees:

1) ______2)______

3) ______4)______

5) ______6)______

7) ______8)______

Is system operating or is this initial start-up? ______

Is the Pre-Start Checklist Complete? ______

Is all piping complete? ______

Pump CHWP-3

Pump mfg. start-up report obtained: ______

Pump data plate legible: ______

Pump rotation verified: ______

Flexible connections not torqued/mis-aligned: ______

Flexible connection restraining bolts not over tighten: ______

Inertia base clears floor and is free to move? ______

Dead head pump, run at full speed, record pressure differential: ______

Pump dead head pressure matches curve dead head?: ______

System at maximum flow, pump at full speed, record motor current:

Motor Amp Draw: L1______L2 ______L3______

Rated Motor Amps: ______each phase

Are the amp reading at each phase similar?______

Are the amp reading at or below the rated motor amps? ______

Unusual vibration? ______

Unusual noise? ______

Pump CHWP-4

Pump mfg. start-up report obtained: ______

Pump data plate legible: ______

Pump rotation verified: ______

Flexible connections not torqued/mis-aligned: ______

Flexible connection restraining bolts not over tighten: ______

Inertia base clears floor and is free to move? ______

Dead head pump, run at full speed, record pressure differential: ______

Pump dead head pressure matches curve dead head?: ______

System at maximum flow, pump at full speed, record motor current:

Motor Amp Draw: L1______L2 ______L3______

Rated Motor Amps: ______each phase

Are the amp reading at each phase similar?______

Are the amp reading at or below the rated motor amps? ______

Unusual vibration? ______

Unusual noise? ______

VSD for CHWP-3

VSD mfg. start-up report obtained ______

VSD H-O-A tested ______

VSD bypass switch test ______

VSD Start-Stop by DDC ______

VSD Status to DDC ______

VSD input signal (AO) test ______

VSD output (AI)______

Early break contacts verified______

No vibration through-out speed range ______

UM plant approves drive installation ______

VSD for CHWP-4

VSD mfg. start-up report obtained ______

VSD H-O-A tested ______

VSD bypass switch test ______

VSD Start-Stop by DDC ______

VSD Status to DDC ______

VSD input signal (AO) test ______

VSD output (AI)______

Early break contacts verified______

No vibration through-out speed range ______

UM plant approves drive installation ______

Flow meters

Pump CHWP-3 flow meter installed in correct flow direction? ______

Pump CHWP-4 flow meter installed in correct flow direction? ______

Correct upstream and downstream straight pipe for pump flow meters? ______

Loop by-pass meter install in correct flow direction? ______

Loop by-pass meter is powered up? ______

Minimum of 10 pipe diameters upstream and downstream of loop flow meter? ______

General

Vents at high points? ______

Drains at low points? ______

Pump vents installed per detail? ______

Gages positioned to be readable______

Gage scale ranges reasonable______

Dirt/grime cleaned up______

Remarks:

Completed by (print): ______Company: ______

Signed: ______Date: ______

Last printed March 24, 2003 1:36 PM Functional Test-CHW Vivarium System.doc