a.b.n. 58 076 951 975

FERRET CONTAMINATION CONTROL SYSTEM

OPERATION MANUAL

Ferret Industries

P.O. Box 271

Zillmere Qld.

Australia 4034

Ferret CONTAMINATION CONTROL System

Table of Contents

Ferret CONTAMINATION CONTROL System

  • Introduction
  • Ferret Launcher System Description
  • Ferret Launcher System Operation
  • Ferret Projectile Selection
  • Maintenance & Safety
  • Fault Finding
  • Ferret Projectile Sizing Chart

Ferret CONTAMINATION CONTROL System

INTRODUCTION

The Ferret Contamination Control System is Manufactured and marketed by Ferret Industries in our Factory at Virginia Queensland 4014 Australia Ferret Industries is owned and operated by Greg & Christine Weir

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our decision to purchase the Ferret Contamination Control Cleaning System may be one of your best investments ever. The Ferret Contamination Control System is the leading edge in hose, tube and pipe cleaning technology.

This manual is for your information and to help you get the most out of your Contamination Control Cleaning System. Before using the Contamination Control Cleaning System for the first time think:

SAFETY FIRST

Read the manual and follow all of the recommendations.

If you have any questions regarding the operation or safe use of your Contamination Control Cleaning System, please contact your distributor.

Ferret Contamination Control System

Description

The Ferret Contamination Control System consists of (4) basic components:

  1. A specially designed pneumatic launcher with large hinged adaptor ring (Ferret Launcher) that provides maximum air pressure to the projectile.
  2. An adaptor ring to house the smaller universal nozzles (1/4” to 1 ¼” diameter).
  3. The nozzles, that allow the Ferret Launcher to be used on various sizes of hose, tube, pipe & end fittings. The standard Kit comes with universal nozzles but special nozzles can be made to suit your particular requirements.
  4. The specially formulated foam projectiles, which carry out, the cleaning task to meet the stringent quality standards of today.

‘Ferret Launcher’

An ergonomically designed pneumatic launcher, which houses the internal mechanism and front adaptor, rings. The inlet port accepts a 10mm. (3/8”) quick release coupling male adaptor. An ‘O’ ring is fitted to the inside of the hinged adaptor ring to complete the seal between it and the larger nozzles and the smaller adaptor ring.

‘Small Adaptor Ring’

The small adaptor ring (which fits into the larger hinged adaptor ring) takes the range of nozzles up to 32mm. (1 ¼”). It also has an ‘O’ ring to seal the nozzles.

‘Nozzles’

The standard range of nozzles (10) have a universal seat allowing the Contamination Control Cleaning System to be used on different sizes and types of hose, tube, pipe and end fittings. Special nozzles can be manufactured for specific applications for use with the Ferret Launcher or as a permanent fixture to existing pipe work.

(Contact your local Distributor for more information and advice)

‘Projectiles’

There are four main types of projectile in the range currently available;

Type / Prefix / Application
Standard / S / High density foam. Used for initial clean of Hose tube and pipe where there are no fittings.
Coupling / C / Low density open cell structure, compressible. Formulated to clean Hose tube and pipe with fittings and ID reductions. Also used as a final clean during commissioning and for product recovery.
Abrasive / A / High density foam with a scourer pad attached. Suitable for cleaning Hose, tube or pipe with a buildup of carbon, rust, mill scale etc.
Grinding / G / A grit coated projectile which is used to remove a greater buildup of carbon, rust, mill scale, calcium and other residues that are common in boiler and condenser tubing.

Special Projectiles can be designed & manufactured to your specific applications if necessary.

Ferret Contamination Control System

Operation

Before you begin operation of the Ferret Contamination Control System check:

  • You have an air source with a minimum pressure of 80psi. and a volume of no less than 10 cfm.
  • The correct nozzle for the job (use sizing chart).
  • The correct size and quantity of projectiles (use sizing chart).

Step 1. Air Connection.

Connect a quick release air connector to the existing male fitting in the Ferret Launcher making sure the coupling is snapped on correctly. If necessary regulate the air pressure to a minimum of 80 psi and no greater than 150 psi. The air source can be either a standard compressor of no less than 10 cfm. a compressed air bottle or dry nitrogen bottle. Do not use in confined spaces.

DO NOT USE OXYGEN

Step 2. Adaptor rings.

Unlatch the hinged adaptor ring by depressing the sprung locking bar as shown. Choose the correct adaptor ring. The Ferret Launcher comes with a permanently hinged adaptor ring for the 38mm. and 50mm. nozzles only. A reducing adaptor ring is supplied to be fitted to the hinged ring for the 6mm. to 32mm. nozzles. Make sure all surfaces are clean and free from damage and the ‘O’ rings are in good condition. A small amount of petroleum jelly applied to the ‘O’ rings is advisable.

Step 3. Nozzles.

Select a suitable nozzle for the application making sure it is clean and free from damage. Fit the nozzle into the adaptor ring and push all the way in.

Step 4. Projectile.

Select the correct size and type of Projectile using the sizing chart. Place the Projectile in the selected nozzle.

Always keep Projectiles out of direct sunlight.

Step 5. Operation

Once the Projectile is in the nozzle, close the hinged ring making sure it locks back in place.

The launcher is now ready to fire. Do not point at another person. Before operating, ensure the exit end of the hose, tube or pipe is contained in a catching device. This is very important as you just do not know what may be expelled by the Projectile. Further it is important to recover the Projectile to determine the cleanliness and condition of the projectile as it passed through.

Place the nozzle firmly against the hose, tube or pipe to be cleaned and ensure a firm seal is achieved. Depress the trigger keeping it depressed until the Projectile emerges from the other end. You must keep the trigger depressed until the Projectile emerges otherwise it will remain in the hose, tube or pipe until you depress the trigger again.

If you are unsure of the contents or condition of the hose, tube or pipe, just blast air through first to prove the line.

To reload the Ferret Launcher repeat the process.

Projectile selection

The projectile cleaning operation is most effective when the projectile is pressed firmly against the internal surface of the hose, tube or pipe. The correct pressure is achieved by using a projectile approximately 20% larger than the internal diameter of the hose, tube or pipe.

Example: You would use a 60mm. Projectile to clean a 50mm. ID. hose, tube or pipe (20% larger)

There are four (4) types of Projectile currently available.

Standard - for use with hose, tube or pipes with little or no reduction in internal diameter.

Coupling - for use with hose, tube or pipes with a variable internal diameter such as hose assemblies, and is ideal for the removal of fine particles.

Abrasive - for use on hose, tube or pipes that have a buildup of product, rust or mill scale.

Grinding – for use on metal tubes or pipes with a buildup requiring a very aggressive cleaner, ideal for boiler tubes water pipes etc. Advisable to use only on tubes or pipes that are straight or have a large radius bend

Always use a standard or coupling projectile after using abrasive or grinding Projectiles to remove any resulting contamination.

Maintenance

Maintenance Procedures

  • Keep the Ferret Launcher clean and ensure it is always kept in its carry case.
  • Keep the nozzles clean by using soap or a mild detergent in warm water.
  • Keep the ‘O’ rings lubricated with high grade petroleum jelly or rubber grease.

Safety

  • Ensure adaptor ring is firmly up to its stop and latched correctly before operating.
  • Ensure air supply is connected correctly
  • Do not point the Ferret Launcher at another person whilst operating.
  • Ensure the end of the hose, tube or pipe where the Projectile will be ejected is contained in a projectile catcher.
  • Always wear safety glasses when operating the Ferret Launcher.
  • Remember to turn off the air after use. If you are not using a quick release coupler with a self closing valve, drain the hose of air.
  • Be aware of the situation and take the necessary precautions by wearing protective clothing or gloves or other safety gear if required.

Fault Finding

Problem / Solution
Projectile remains in the hose, tube or pipe /
  • To clear projectile, operate launcher from the opposite end without using a projectile.
  • Make sure you have an air tight seal between the nozzle and the hose, tube or pipe.
  • Check projectile for tears.
  • Check air pressure and volume.
  • Consider using smaller projectiles.

Projectile will not enter hose, tube, pipe or assembly. /
  • Check air pressure.
  • Try smaller projectile.
  • Try operating from the other end.
  • Make sure entry is not restricted

Ferret Launcher will not operate. /
  • Check air supply
  • Check that the coupler is connected correctly.

Leaking air at hose, tube, pipe or assembly /
  • Hold unit firmly against hose, tube, pipe or assembly to ensure a good seal. Consider using a smaller nozzle.

Nozzle difficult to fit into adaptor ring /
  • Clean nozzle and ‘O’ Ring, apply a small amount of petroleum jelly or rubber grease.

Cleaning ‘T’ sections /
  • Always fire into the ‘T’ section. Block the opposite end to the one you want to clean

RecommendedProjectileSizes

Standard, Coupling, Abrasive & Grinding Projectiles

PART NO. / IMPERIAL
SIZE / METRIC SIZE
(NOMINAL) / APPROX. RECOMMENDED
PROJECTILE SIZE FOR NOZZLE
HOSE / I.D. / I.D. / HOSE WITHOUT COUPLINGS / HOSE WITH COUPLINGS
PNO6 / ¼” / 6mm. / S7 or S10 / C7
PN08 / 5/16” / 8mm. / S12 / C10
PN10 / 3/8” / 10mm. / S14 / C12
PN13 / ½” / 13mm. / S18 / C16
PN16 / 5/8” / 16mm. / S22 / C20
PN19 / ¾” / 19mm. / S26 / C22
PN25 / 1” / 25mm. / S33 / C33
PN32 / 1 ¼” / 32mm. / S40 / C40
PN38 / 1 ½” / 38mm. / S50 / C50
PN50 / 2” / 50mm. / S60 / C60
BSP
FITTINGS
PNO6 / ¼” / 6mm. / C7
PN10 / 3/8” / 10mm. / C12
PN13 / ½” / 13mm. / C16
PN16 / 5/8” / 16mm. / C20
PN19 / ¾” / 19mm. / C22
PN25 / 1” / 25mm. / C33
PN32 / 1 ¼” / 32mm. / C40
JIC FITTINGS AND TUBE / JIC / TUBE
A or S or C / TUBE
GRINDING
PNO6 / ¼” / 6mm. / C7 / A / S / C 7 / G7
PN08 / 5/16” / 8mm. / C10 / A / S / C 10 / G10
PN10 / 3/8” / 10mm. / C12 / A / S / C 12 / G10 / G12
PN13 / ½” / 13mm. / C16 / A / S / C 16 / G14
PN16 / 5/8” / 16mm. / C20 / A / S / C 20 / G16
PN19 / ¾” / 19mm. / C22 / A / S / C 22 / G20
PN25 / 1” / 25mm. / C33 / A / S / C 33 / G26
PN32 / 1 ¼” / 32mm. / C40 / A / S / C 40 / G33
PN38 / 1 ½” / 38mm. / C50 / A / S / C 50 / G40
PN50 / 2” / 50mm. / C60 / A / S / C 60 / G50

Notes: A = Abrasive S = Standard C = Coupling G = Grinding.

These are minimum sizes. A larger size projectile may be used in some cases.

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