Check/Inspect Componet/Sub-Componet

AFFF BALANCED PRESSURE PROPORTIONER SYSTEM CHECK SHEET (CON’T’D)

UPDATED: NOV 2012

AFFF BALANCED PRESSURE PROPORTIONER SYSTEM CHECK SHEET

FOR USS ______

DATE: ______

REF: (a) PMS 5551 Balance Pressure Proportioner (h) EOSS

(b) GSO 555 (i) Ship DC Book

(d) NSTM 555 (k) Ship Calibration Requirements List

(e) NSTM 505 (l) OPNAVINST 5100.19 (SERIES)

(f) NAVSEA 05P Message 030510ZSEP03 (m) Ship DC Plates

(g) MILSPEC MIL-R-24414 Hose Reels (para 3.8.2) (n) PMS 6641/004

INSPECT AFFF STATIONS/SYSTEM /
CHECK/INSPECT COMPONENT/SUB-COMPONENT /

IAW

/ SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT /
COMPARTMENT / LOCATION / STATION /
1. Inspect/test AFFF system communications
a. Test X50J sound powered phones
- X50J sound powered operational
- X50J hand set operational
- X50J labeled
- Connection box undamaged
- Hand set intact
- Sound powered connection box intact / Refs (c), (i), (m)
b. Test e-call
- E-call operational
- E-call labeled
- Connection box undamaged / Refs (c), (i), (m)
c. Test IVCS
- IVCS operational
- Headset operational
- IVCS junction box labeled / Refs (c), (i), (m)
2. Test emergency lighting available and operating at each station
a. Relay operated lantern
- Emergency lighting operational
- Rubber boot intact (if applicable)
- Emergency lighting adequate / Ref (b)
Ref (n) M-4
b. Emergency fluorescent lighting (NEALS)
- Emergency lighting operational
- Emergency lighting adequate / Ref (b)
Ref (n) Q-2, Q-3
3. Inspect system valve handwheels for the following:
- AFFF concentrate valve handwheels color coded striped light blue/red
- AFFF solution (concentrate/salt water mix) valve handwheels color coded striped red/dark green
- Firemain COV handwheels color coded red / Refs (c), (e)
4.Inspect system valves for the following:
- Alignment
- Valve locking devices in place and operational
- Valve tamper seals in place
- Inspect valves, flanges, unions, couplings, and packing glands for proper alignment, leakage, ferrous fasteners and presence of paint on surfaces / Ref (a) D-1
Refs (c), (d), (e), (h)
5.Inspect all activation points for the following:
- Push buttons labeled
- Push buttons classified
- Pushbutton boxes and covers color coded striped red/green / Refs (c), (h)
6.Inspect photoluminescent markings at all activation points for the following:
- Photoluminescent markings in place
- Photoluminescent markings undamaged / Ref (c)
7.Inspect warning signs for the following:
- Hearing protection warning signs posted in AFFF pump area
- 440 volt warning signs posted on SOPV’s / Ref (l)
8.Inspect deck drains for the following:
- Deck drains labeled
- Deck drains operational
- Deck drains classified IAW ships DC Book
- Deck drain screws in place
- Deck drain tee wrenches in place
- If installed, deck drain remote operating gear (ROG) operational / Refs (c), (i)
9.Inspect tank level & indicator for the following:
- Tank 95 percent full
- Tank level indicator guard in place (if required)
- Tank level indicator operational
- Remote tank level indicator operational (if installed)
- Drain valve does not leak
- Drain valve locking device in place/intact
- Tank level indicator valve handwheels operational (if installed) / Refs (b), (c), (d), (h)
10. Inspect gages for the following:
- Gage(s) operational
- Gage(s) calibrated
- Gage(s) mounted
- Inspect gage(s) for leaks
- Gage(s) COV (Hoke) operational / Refs (b), (k)
11. Visually inspect all SOPV ‘s for the following:
- Telltale leakage
- Water leaking in to the electrical box
- Labeled according to function
- Excess wiring
- Classification
- Non-ferrous plug in the base plate
- Missing screws in the base plate
- Leaks
- 440 volts placard
- Corrosion
- Dirt and debris inside the electrical box / Ref (a) Q-1
Ref (l)
12. Inspect / Test Stations ABT
a. Inspect ABT for the following:
- Properly labeled
- Damage
- Power available light illuminated
- Control switch intact / Ref (j)
b. Test ABT with AFFF Pump operating
- Shift from primary power to alternate power in manual mode
- Pump continued to run when shifted to alternate power
- ABT shifted from alternate power to primary power when shifted to auto mode
- Power available light illuminated / Ref (b)
13. Inspect and test AFFF pump for the following: (Place pump in recirc, concentrate discharge valve closed, and operate pump locally)
- Manually cycle the master SOPV T-Handle and verify the concentrate pump starts IAW the NAVSEA Standard installation DWG (If pump does not start, manually start the pump at the controller)
- Excessive vibrations
- Foundation preservation
- Leaks from pump mechanical seal
- Coupling intact
- Drive belt intact, not loose/worn or damaged
- Discharge pressure @ ______PSI
- Rotation in proper direction / Ref (a) M-1
14. Inspect and test pump relief valve for the following:
(220 to 230 BPPS with POWERTROL service valves). (210-220 with HYTROL service valves.) (Do not exceed 300 psi pump discharge pressure when testing)
- Valve set IAW PMS
- Leaks
- Valve was tagged with setting and date / Ref (a) Q-2
15. Verify proper AFFF concentrate manufacturer
AFFF Concentrate from BUCKEYE corporation is not permitted. Permitted list includes 3M, ANSUL, CHEMGUARD and KIDDE products. / Ref (f)
16. Inspect last concentration analysis within PMS standards
- Last concentration analysis IAW PMS and within periodicity / Ref (a) R-7M
17. Perform concentration analysis test (High and low demand off of each station)
a. Perform low demand test and inspect for the following: (From a hose nozzle. Note: Ensure the correct size nozzle is used)
- Line pressure gage calibration
- Foam discharge for 1 minute
- Line gage pressure IAW PMS, (>90 psi for a 95 GPM nozzle / 52 psi for a 125 GPM nozzle)
- AFFF concentration within PMS requirements
- Quantab Chloride titrator strips within shelf life expiration / Ref (a) R-7M
TEST AFFF BILGE SPRINKLING /
CHECK/INSPECT COMPONENT/SUB-COMPONENT /

IAW

/ SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT /
COMPARTMENT / LOCATION / STATION / /
1. Test all bilge sprinkling systems for the following: / Ref (a) R-5M
Refs (b), (d)
a. Test all activation locations for the following: (Do not keep on/off pushbutton depressed for more than 3 seconds, Do not cycle more than 5 times in 5 minutes)
- Respective SOPV’s shift
- Push button activated associated AFFF pump, system and sprinklers / Ref (a) Q-2, R-5M, R-6A
b. Inspect all sprinkler nozzles discharge for the following:
- Clogged nozzles
- Obstructed nozzles
- Ruptured piping
c. Inspect service SOPV’s for the following:
- Telltale leakage
- Water leaking in to the electrical box
- Labeled according to function
- Excess wiring
- Classification
- Non-ferrous plug in the base plate
- Missing screws in the base plate
- Leaks
- 440 volts placard
- Corrosion
- Dirt and debris inside the electrical box / Ref (a) Q-1
Ref (l)
d. Inspect Hy-check/Hytrol and Powercheck/Powertrol valves for the following
- Hy-check/Hytrol valves operated open or close according to demand
- Valve stems indicate valve operation
- Telltale leaks / Ref (a) R-6A
2. Test sprinkling coverage with foam. (Verify AFFF coverage, normally completed underway) / Ref (a) R-5M,
R-7M
Refs (b), (d)
a. Inspect for the following:
- Complete coverage / Ref (a) Q-2, R-5M, A-5, R-6A, R-7M
TEST AFFF OVERHEAD SPACE SPRINKLING /
CHECK/INSPECT COMPONENT/SUB-COMPONENT /

IAW

/ SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT /
COMPARTMENT / LOCATION / STATION / /
1. Test overhead sprinkling systems / Ref (a) R-5M
Refs (b), (d)
a. Test all activation locations for the following: (Do not keep on/off pushbutton depressed for more than 3 seconds, Do not cycle more than 5 times in 5 minutes )
- Respective SOPV’s shift
- Push button activated associated AFFF pump station, system and sprinklers / Ref (a) Q-2, R-5M, R-6A
b. Inspect all sprinkler nozzles discharge for the following:
- Clogged nozzles
- Obstructed nozzles
- Ruptured piping
c. Inspect service SOPV’s. (Do not cycle more than 5 times in 5 minutes)
- Telltale leakage
- Water leaking in to the electrical box
- Labeled according to function
- Excess wiring
- Classification
- Non-ferrous plug in the base plate
- Missing screws in the base plate
- Leaks
- 440 volts placard
- Corrosion
- Dirt and debris inside the electrical box / Ref (a) Q-1
Ref (l)
d. Inspect Hy-check/Hytrol and Powercheck/Powertrol valves for the following
- Hy-check/Hytrol valves operated open or close according to demand
- Valve stems indicate valve operation
- Telltale leaks / Ref (a) R-6A
TEST AFFF HOSE REELS /
CHECK/INSPECT COMPONENT/SUB-COMPONENT /

IAW

/ SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT / SAT/ UNSAT /
COMPARTMENT / LOCATION / STATION /
1.Test hose reel operation for the following:
- Hose reel operates freely
- Hose reel hand crank on station
- Hose reel hand crank operates without interference / Ref (a) S-1/A-2
2. Inspect hose reel COV’s for the following:
- Sealed open (for Gate Valves only)
- ¼ Turn Quick Closing Ball Valves, sealed closed or open at the option of the ship and shall be consistent throughout the ship / Refs (a,b),
3. Inspect nozzles
a. Inspect 1.5 inch nozzles for the following:
- 125 GPM rating for weatherdeck nozzles, 95 GPM rating for interior nozzles
- Nozzle operational
- Nozzle clogged
- Nozzle rotates to the “flush” position
- Nozzle cycles through all positions / Ref (a) Q-10R/A-10R
Ref (d)
4. Inspect anti-crimp strap for the following:
- Strap is installed
- Strap is tight / Ref (g)
5. Inspect hose for the following:
- Within hydrostatic test periodicity
- Hose undamaged
- Hose shape IAW PMS / Ref (a) A-9R, 36M-1
6. Test hose reel
a. Test hose reel push button for the following: (Do not keep on/off pushbutton depressed for more than 3 seconds)
- Push button activated associated AFFF pump station - Hose reel SOPV activation (if installed) / Ref (a) Q-2, R-6A
b. Inspect hose reel for the following:
- COV operational
- COV leaks
- Swivel joint leaks
- Hose leaks at swivel joint.
- Adequate hose length to reach the next hose reel or adequate re-entry hose reel length to reach the furthest corner of the space / Ref (a) Q-2, R-6A
COMMENTS: /

Assessor(s)

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