LT 7.5.1 QF 025 REV. 3.2
Service Representative: Serial Number:
Date:
Company: Contact:
Address:
City: State:
Phone: Fax: e-mail:
Invoice #:
Please e-mail Firmware back-up ZIP file to
/ LEAP Preventative Maintenance Service Checklist for All PAL’sLT 7.5.1 QF 025 REV. 3.2
1. Preliminary Observation
Discuss operation with user
Make firmware back-up
2. PM X-Y Unit
X axis, excessive play
Y axis, excessive play
TURN POWER OFF
Flat Cables OK
Replace flex band
Check gas tubing (COMBI)
Clean and lubricate as directed
Smooth movement in full range of X-axis
Smooth movement in full range of Y-axis
Check MOTIO ver. Replace if E.I
3. PM Injection Head
Clean and lubricate as directed
Replace tension cords
Upgraded needle guide lock mechanism
Smooth Movement of needle guides
4. PM Wash Station
STANDARD WASH STATION
replace septa & dirty caps, vials
FAST WASH STATION
Valves operate properly
Replaced glass sleeves
Observe and correct leaks
5. PM Standard Aux Devices
5a. Valve Drive(s) and Valves(s)
Insure secure mount to X-rail
Inspect cable(s). Replaced
Secure connections
Remove valve(s)
Inspect drive mechanism for wear and/or
damage
Inspect for leaks
Remove and inspect rotor
Rotor replaced
Inspect valve interior bore surface for scoring
valve replaced
Replace Needle Seal (sleeve)
5b. Agitator
Inspect and clean any residue in Agi vial positions
Replace drive belt
Check cover spring
Functional test when PAL is powered on
5c. Fiber Conditioning Unit
Check that gas flows from both fiber ports
Check secure mounting
Check unit responds to changes in temp. settings
5d. Tray Holders, Stacks, Cooled Stacks
Check secure mounting
Clean and lubricate drawer rollers and rails
Check faceplates and screws
Check unit responds to changes in temp. settings
Check alignment when PAL is powered on
5e. Dilutor
Check integrity of tubing set, including flanges
Clean and lubricate plunger drive and bearing
Check secure mounting
Functional test when PAL is powered on
5f. Valve Self Washing System
Check for and repair any leaks
Replace Needle Seal (sleeve) and duckbill valve
Check condition of peristaltic pump and tubing
6. Re-assemble PAL, power-on and test
Re-install any components removed during PM
All positions and objects OK
Check external plumbing and cabling
All other settings OK
Perform syringe wash
Perform valve wash
Plunger speeds
Needle penetration depth
Remind user to adjust depth on new syringes
Update firmware (if applicable) and make backup
Firmware version before PM:
Current firmware version:
Integration Software Version:
Driver Version:
Run Standard
Demonstrate results equal to or better than prior to PM
Please e-mail Firmware back-up ZIP file to
/ LEAP Preventative Maintenance Service Checklist for All PAL’sLT 7.5.1 QF 025 REV. 3.2
List attached accessories with S/Ns:
List instrumentation connected to PAL:
Additional Remarks:
Service Engineer:______Date:______
Customer Contact:______Date:______
Please e-mail Firmware back-up ZIP file to