BEIJING YIYUAN ECONOMIC TRADE LTD
ADDRESS: 401-4-8, LUGU CUN, SHIJINGSHAN, BEIJING, CHINA
TEL: +8610-88691269 FAX: +8610-68683582 EMAIL:
6 CCQ-84type of double potGunpowder fry dry machine
One, use and characteristics
Our company produces the 6 CCQ-84 type double pan fry ZhuCha dry machine (hereinafter referred to as ZhuCha dry fry machine), in summary the original ZhuCha fry dry machine, and on the basis of the design improvement, adopting integral structure, mechanical structure, in
Operational, has greatly improved and enhanced. In the early ZhuCha made the machining process, mainly used for small fry pan, to pot, cauldron three process to work. After two for raw materials into the grassy garden in the pot, and the heat, fry pan round plate in round the pot back and forth, promote tea constantly swinging back in tea, self-respect and mechanical pressure effect, make tea by gradually dry into beads form. To do MaoCha standards.
Two, the structure and working principle
1. the machine adopts closed transmission, the reduction gear, eccentric links, fry plate height of the swing position institutions and tooth type clutch are mounted on the same box, and come on lubrication, easy maintenance.
2. the new type, compact structure, durable, smooth operation, the noise is small.
3. transmission box on both sides of the swing, its power output half shaft respectively by two tooth type clutch control, each the independent work mouth pot.
4. rotating the handwheel operation, make Fried board position in high and low swing 20 degrees within any move, satisfies fry little pot of pot, cauldron, three of processes to request, and convenient operation, safe and reliable.
5. to adapt to the small fry pan, to pot, cauldron process requirement, both sides are configuration independent screw adjusting machine construct rotating the handwheel, with the hand, can within 25 degrees arbitrarily regulate fry swing position. Transmission box shut with curved shaft coupling is even, every 10 degrees a according to the needs, if used for special assembly fry, fry board a small pot can be appropriately pack some taller, if used for special fry pan fry plate can be properly installed, some lower, but the general should be both, namely fry board moved to lowest position, fried board is situated in the mouth after the edge.
Three, main technical parameters
ITEMS / Measurement unit / ParametersPot mouth diameter / MM / 840
Smokestacks height / MM / 3000
Fry plate number swing / Times/min / 62
Fry swing Angle on board / degree / Around 90 degrees
Fry plate height adjusting range position swing
Single pot (pot) out of tea / degree / More than equal to 25 degrees
With motor / KW / 1.5
Shape dimension (long x wide x high) / MM / 2730×1150×1380
Four, operation and maintenance
1. and the test run
All of the new factory machine, its parts processing surface has certain processing trace, not immediately in the big load cases work, or will affect the service life of the machine. Load should first put into a small pot or fry pan to load work under 20 to 30 hours, and then release the lubricating oil, transmission box with diesel (or kerosene) clean the cabinet all the components, and to infuse new lubricating oil, again into normal use. Come on methods: open the box on the cover the oil hole screw, the lubricating oil added to the center of the hole on oil, oil can be a high and low don't above or below the depending on the oil hole range, and then to the foreign rotating (pulley direction arrow), otherwise, adjusting screw parts will because lubrication bad and damage.
Clockwise rotation handwheel tea into high, counterclockwise the handwheel tea into low. Adjusting screw moves to a vertex still owe high or owe low, should stop to reset is even the shaft position, can achieve ideal requirements.
2, before starting the preparation work
(1) according to the maintenance requirements, well before the start of the machine to check the work.
(2) test run empty car, observe whether the machine, such as a normal, the switch down, we should pay attention to the electricity the motive of the direction of rotation, to make the belt to the rotation direction (that is, to the operator direction), not the rotation direction work, or adjustment screw parts will be due to bad lubrication damage.
(3) fry the swing, its power board by tooth clutch to transfer or separation, the clutch handle to the board side is mesh, pull to the middle is separated. The clutch engagement must be in after parking, also not mesh half a tooth to work and that this might damage the tooth clutch, separation can be in the works, but take care not to greatly too forcibly.
(4) the fire, the pot cooking range and meet the temperature, and then put into leaf material.
3, maintenance
(1) before each use, should be removed and around the garden in machine interfere with the operating, lest affect is sundry often work. Each class should check every part of the bolt strong situation, found that the loose to tighten in time.
(3) to add the lubricating oil, part of the shift to add 1 to 2 times, and from the oil hole on the transmission oil check enough, the insufficient provisions, shall be timely oil add the.
(4) in the process of operation, such as the discovery of machine has unusual sound, it shall promptly stop for inspection, find out the reason, after working out fault again.
(5) often should pay attention to the temperature of the motor and transmission box, motor shall not exceed 65 ℃temperature rise, transmission box the oil temperature must not exceed 80 ℃.
(6) often note triangle of degree, found that tape reasonable too loose, should be tightened.
(7) each work 1000 hours, gearbox lubricant should be updated once.
(8) after work every year, all parts should be unpick and wash a, and replace the wear big parts. In the easy to rust part with rust after oil seal.
(9) and transmission box note:
1)Ⅰshaft, and Ⅱaxis, Ⅲaxis: the first to tear down the big belt, left, right, Ⅱshaft cover card springs.Then will the axis to big pulley side knock out gently.
2) and half shaft: first off, and then will fork shaft half axle even coaxial shell out together.
3) and swinging rod: first off, put the benchmarking linking piece out, can take out the dowel pin.
4) and regulating shaft: the first to tear down the handwheel, conditioning nut seat, and then adjusting screw removed from the top.
Five, the common fault and elimination method
1, triangle tape slippery reasons:
(1) the belt or pulley surface cleave pollution; (2) the belt too loose; (3) belt worn.
Elimination method:
(1) use of petrol wash oil; (2) the ward, a tight leather strap; (3) change.
2, tooth gear meshing not into the reasons:
Tooth teeth not alignment.
Elimination method:
Turn adjusting screw the handwheel, stay tooth gear alignment before meshing.
3 and transmission box of oil temperature is too high reason:
(1) sliding surface is burr; (2) oil shortage; (3) bearing damage.
Elimination method:
(1) stop for inspection, and fix the light; (2) add oil; (3) change bearing.
4, has great noise or knock why:
(1) fry pan face plate and friction; (2) bent shaft coupling bolted looseness; (3) tooth teeth or garden dowel pin excessive wear;
(4) gear wear too big.
Elimination method:
(1) to adjust; (2) tighten bolts; (3) change.
5, transmission box oil leakage reasons:
(1) oil seal installation direction incorrect or damage; (2) low mat damage or not tighten bolts; (3) come on screw the ventJam.
Elimination method:
(1) to install or update; (2) change low pad or tightened bolts; (3) through holes.
6, tooth clutch quit reason:
(1) tooth gear surface has ground to tilt; (2) fork positioning spring force weak.
Elimination method:Replacement.