SECTION 08230

CORROSION RESISTANT COMPOSITE DOORS

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Copyright 2012 - 2014 ARCAT, Inc. - All rights reserved

** NOTE TO SPECIFIER ** Eliason Corp., Corrosion resistant doors and frames.
This section is based on the products of Eliason Corporation, which is located at:
9229 Shaver Rd.
Kalamazoo, MI 49024
Toll Free Tel: 800-828-3655
Tel: 269-327-7003
Fax: (800) 828-3577
E-mail:
Website:
[click Here] for additional information.
Eliason offers a complete heavy-duty exterior entrance systems for new construction and replacement use in the North American commercial construction market. Each entrance is custom built to your design specifications using the toughest, longest-lasting and top quality doors possible. Experience the convenience, reliability and performance advantages of having a complete, ready-to-install entrance supplied by a single source, delivered to the job site quickly and on time.
The high performance of our flush doors is made possible by advanced design features such as mitered corners, full-width tie rod joinery, locked-in-place face sheets, and a poured-in-place urethane foam core that bonds the door components into a single, integral unit. This gives our flush doors just the right balance of flexibility, rigidity, and impact resistance, as well as thermal insulating properties superior to hollow metal doors. Our monumental doors feature the same tie rod joinery as our flush doors, plus true mortise and tenon construction for excellent strength and long life in a full-vision door.

PART 1 GENERAL

1.1 SECTION INCLUDES

** NOTE TO SPECIFIER ** Delete items below not required for project.

A. Corrosion Resistant Composite Doors.

B. Corrosion Resistant Composite Fire Doors.

C. Corrosion Resistant Aluminum Frames.

D. Corrosion Resistant Fiberglass Frames.

1.2 RELATED SECTIONS

** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.

A. Section 04810 - Unit Masonry Assemblies: Prepared opening in masonry.

B. Section 05500 - Metal Fabrications: Steel opening frame.

C. Section 06114 - Wood Blocking and Curbing: Rough wood framing for door opening.

D. Section 08710 - Door Hardware: Product Requirements for cylinder core and keys.

E. Section 09900 - Painting: Field applied finish.

F. Section 16130 - Raceway and Boxes: Conduit from electric circuit to door operator.

G. Section 16150 - Wiring Connections: Power to disconnect.

1.3 REFERENCES

** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.

A. NFPA 252 - Standard Methods of Fire Tests for Door Assemblies; 1995.

B. UL 10B - Standard for Fire Tests of Door Assemblies; 1997.

C. UL 10C - Positive Pressure Fire Tests of Door Assemblies.

D. Listed by Warnock Hersey International Inc.

** NOTE TO SPECIFIER ** Delete the following paragraphs if Fire Rated Doors are not applicable.

1.4 DESIGN / PERFORMANCE REQUIREMENTS

A. Fire Rated Doors:

1. Doors shall be tested in accordance with UL 10B, "Fire Tests of Door Assemblies", NFPA 252, "Fire Tests of Door Assemblies", and UL 10C, "Positive Pressure Fire Tests of Door Assemblies".

2. Doors must have an approved marking or physical label, applied by an authorized facility, in accordance with the procedure set forth by an independent certification agency.

B. Stairwell Doors shall have a 250 degree F temperature rise rating (30 minute fire test duration.) The fire label on the door shall indicate the specific hourly rating.

1.5 SUBMITTALS

A. Submit under provisions of Section 01300.

B. Product Data: Manufacturer's data sheets on each product to be used, including:

1. Preparation instructions and recommendations.

2. Storage and handling requirements and recommendations.

3. Installation methods.

4. Operation and maintenance data.

C. Shop Drawings: Show fabrication and installation details; include door elevations, head, jamb, and meeting stile details including full or partial gaskets.

** NOTE TO SPECIFIER ** Delete the following paragraphs if LEED is not applicable.

D. LEED Submittals: Provide documentation of how the requirements of Credit will be met:

1. Product Data for Credit MR 2.1 and 2.2: For products being recycled, documentation of total weight of project waste diverted from landfill.

2. Product Data for Credit MR 4.1 and MR 4.2: For products having recycled content, documentation including percentages by weight of post consumer and preconsumer recycled content

a. Include statement indicating costs for each product having recycled content.

3. Product Data for Credit MR 5.1 and Credit MR 5.2: Submit data, including location and distance from Project of material manufacturer and point of extraction, harvest or recovery for main raw material.

a. Include statement indicating cost for each regional material and the fraction by weight that is considered regional.

** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.

E. Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.

F. Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.

G. Manufacturer's Certificates: Certify products meet or exceed specified requirements.

H. Closeout Submittals: Provide manufacturer's maintenance instructions that include recommendations for periodic checking and adjustment of cable tension and periodic cleaning and maintenance of all railing and infill components.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications: Minimum five years documented experience manufacturing products specified this Section.

B. Installer Qualifications: Minimum five years documented experience installing products specified this Section.

** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.

C. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.

1. Finish areas designated by Architect.

2. Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.

3. Refinish mock-up area as required to produce acceptable work.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Store products in manufacturer's unopened packaging until ready for installation. Do not lay flat.

B. Store products in clean, dry area indoors until ready for installation. Store materials in accordance with manufacturer's instructions.

C. Protect materials and finish from damage during handling and installation.

1.8 PROJECT CONDITIONS

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.

B. Verify actual openings by field measurements before fabrication; show recorded measurements on shop drawings.

C. Coordinate field measurements and fabrication schedule with construction progress to avoid construction delays.

1.9 WARRANTY

A. Provide manufacturer's standard two-year warranty that products are free of defects in material and workmanship and guaranteeing to replace (exclusive of freight and labor) parts proven defective within two years after date of shipment to purchaser.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable Manufacturer: Eliason Corp., Easy Swing Door Div., which is located at: 9229 Shaver Rd. ; Kalamazoo, MI 49024; Toll Free Tel: 800-828-3655; Tel: 269-327-7003; Fax: 800-828-3577; Email:request info (); Web:

** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of Section 01600.

** NOTE TO SPECIFIER ** The following paragraphs include Corrosion Resistant Doors, Corrosion Resistant Fire Doors, and related Hardware and Accessories. Select the products required and delete those not required. In addition to configurations included below, many other options are also available. Contact the manufacturer for a full listing of available styles and sizes.

2.2 CORROSION RESISTANT COMPOSITE DOORS

** NOTE TO SPECIFIER ** The following paragraph is for Eliason FRP-17 (SL-17) Flush Corrosion Resistant Doors. Available in heights from __ feet __ inches (___ mm) and widths to __ feet __ inches (___ mm). Custom or special sizes are also available. Consult manufacturer's literature for additional information on availability. Delete paragraph if not required.

A. Flush Corrosion Resistant Doors: FRP-17 (SL-17) Flush Corrosion Resistant Doors are constructed using an extruded aluminum style and rail internal frame system with Pebble Grain texture face sheets rabbited into integral reglets of stiles and rails. Core is non-CFC urethane foam with a minimum five pounds per cubic foot density that is bonded to the outer door shells. Overall panel thickness is 1-7/8 inches with an "R" factor of 12.18.

1. Features: Provide with the following optional features:

a. Sealed seams.

b. Closed top and bottom rails.

c. Foam-filled stiles and rails.

2. FRP Facing 0.120 inch thick Sandstone-Textured FRP face sheets available in a variety of colors.

** NOTE TO SPECIFIER ** Delete all but one of the following facing color paragraphs. Contact the manufacturer for standard colors.

3. FRP Facing Color:

a. Molded Color: _____

b. Molded Color as Selected from the manufacturer's standard selections.

c. Custom Color.

4. Aluminum Stile and Rail Finish: Class 1 (0.7 mil) anodized.

5. Vision Light Options:

a. Glazing:

** NOTE TO SPECIFIER ** Select one of the following glazing paragraphs and delete those not required.

1) 1/4 inch (6.4 mm) safety glass.

2) 1/2 inch (13 mm) safety glass.

3) 1 inch (25 mm) insulated safety glass.

4) 1 inch (25 mm) insulated safety glass with internal muntins.

b. Muntins: Aluminum surface-applied.

** NOTE TO SPECIFIER ** Select one of the following muntin paragraphs and delete those not required.

1) 1/2 inch (13 mm) width.

2) 1-1/4 inch (32 mm) width.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Consult manufacturer when total louver area exceeds 50 percent of the foam area of door. To avoid hardware conflicts, locate louvers at least 8 inches (203 mm) from the top, 12 inches (305 mm) from the bottom and 7 inches (178 mm) from the sides of door.

6. Louvers: Louver units are inverted "Y" type fixed vane type. Vanes are secured by rivets around the outside of the frame, inaccessible and hidden from view.

a. Free air space is 50 percent of louver area.

b. Size: As indicated on the Drawings.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Security grate can be used over vision lites, bi-fold units, louvers, or other areas where a high level of protection is required. Security grates can be painted to match the door finish or any custom color.

7. Security Grate: Security Grate fabricated using a 1 inch by 1 inch by 1/8 inch (25 mm by 25 mm by 3.2 mm) steel angle perimeter frame and metal mesh.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Vandal screen is compatible with both 1/4 inch and 1 inch (6.4 mm and 25 mm) glazing, and can be custom-fabricated for curves and angled corners for improved design flexibility.

8. Vandal Screen: Vandal Screen is fabricated with a stainless steel mesh in an anodized or painted aluminum frame fastened to the door with self-retaining, tamper-proof, pin-torx fasteners. Mesh screen is matte black, powder-coated stainless steel, round-hole mesh screen with a 63 percent open area.

** NOTE TO SPECIFIER ** Bottom brush is available for door widths from 1 foot to 4 foot (305mm to 1219mm). Select the following paragraph and delete if not required.

9. Bottom Brush: Adjustable bottom brush with two nylon bristle brushes to create a weather-tight seal. Two adjustment screws at the hinge stile side of the door allow either side or both sides of the brush insert to be moved from .15 inch (3.8 mm) and extended to .74 inch (18.8mm).

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Bi-Fold unit allows for ventilation in kitchens, boiler rooms and areas where a screen door is not practical. Any of our current face sheets, FRP, AMP or Aluminum can be used to match door exterior.

10. Bi-Fold Unit: Panels fold out of opening and attach securely to each other and the door magnetically. Four cam-locks secure the bi-fold in the closed position.

** NOTE TO SPECIFIER ** Select one of the following optional paragraphs and delete those not required.

a. Provide with insect and vandal screen.

b. Provide with insect and security grate.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Thresholds provide a weather seal for the bottom of an exterior door, which helps keep rain water, snow and insects out of your building.

11. Threshold: Extruded aluminum fabricated to fit jamb to jamb and provided with threshold clips.

a. Size/Style :

1) THRS-1 - Flat 1/2 inch by 4 inches (12.7 mm by 102 mm).

2) THRS-2 - Flat 1/2 inch by 5 inches (12.7 mm by 127 mm).

3) THRS-5 - Flat 1/4 inch by 5 inches (12.7 mm by 127 mm).

4) THRS-6 - Latch Track 1/4 inch by 5 inches (12.7 mm by 127 mm).

5) THRS-4 - Flat 1/2 inch by 7 inches (12.7 mm by 178 mm).

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Door pulls and push bars of extruded aluminum can be specified in the same anodized finishes available for our door and framing products.

12. Door Pulls and Push Bars as Durable as Our Doors: Extruded aluminum designed to visually complement our door and framing products. Anodized finishes is Class 1 (0.7 mil/.018 mm) standard.

** NOTE TO SPECIFIER ** Select one of the following optional paragraphs and delete those not required.

a. SL-150 Gooseneck Fluted Push Bar

b. SL-100 Surface-Mounted Door Pull.

c. SL-100 Surface-Mounted Door Pull with cylinder hole when used with an exit device.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Astragals are available in any of the anodized and painted finish colors we offer or can be matched to any custom color.

13. Astragals: Provide Astragals designed to cover the clearance gap between door pairs, act as a weather seal, minimize noise, reduce smoke infiltration in case of a fire, and increase energy-efficiency of the entrance.

** NOTE TO SPECIFIER ** Select one of the following paragraphs and delete those not required.

a. Pile weather seal

b. Vinyl weather seal

c. Special-Lite Astragals for doors with a radius stile or a bevel stile.

** NOTE TO SPECIFIER ** The following paragraph is for Eliason AMP-18 (SL-18) Colonial Corrosion Resistant Doors. Available in heights from __ feet __ inches (___ mm) and widths to __ feet __ inches (___ mm). Custom or special sizes are also available. Consult manufacturer's literature for additional information on availability. Delete paragraph if not required.

B. Panel Style Corrosion Resistant Doors: AMP-18 (SL-18) Colonial Doors, 6-panel style with wood grain. Corrosion Resistant Doors are constructed using an extruded aluminum style and rail internal frame system with face sheets rabbited into integral reglets of stiles and rails. Core is non-CFC urethane foam with a minimum five pounds per cubic foot density that is bonded to the outer door shells. Overall panel thickness is 1-7/8 inches with an "R" factor of 12.18.

1. Features: Provide with the following optional features:

a. Sealed seams.

b. Closed top and bottom rails.

c. Foam-filled stiles and rails.

2. AMP Facing 0.120 inch thick wood grain acrylic modified polyester face sheets available in a variety of colors.

** NOTE TO SPECIFIER ** Delete all but one of the following facing color paragraphs. Contact the manufacturer for standard colors.

3. FRP Facing Color:

a. Wood Stain Color: _____

b. Wood Stain as Selected from the manufacturer's standard selections.

c. Kynar Color: ______.

d. Kynar Color as Selected from the manufacturer's standard selections.

e. Custom Kynar Color.

4. Aluminum Stile and Rail Finish: Class 1 (0.7 mil) anodized.

5. Vision Light Options:

a. Glazing:

** NOTE TO SPECIFIER ** Select one of the following glazing paragraphs and delete those not required.

1) 1/4 inch (6.4 mm) safety glass.

2) 1/2 inch (13 mm) safety glass.

3) 1 inch (25 mm) insulated safety glass.

4) 1 inch (25 mm) insulated safety glass with internal muntins.

b. Muntins: Aluminum surface-applied.

** NOTE TO SPECIFIER ** Select one of the following muntin paragraphs and delete those not required.

1) 1/2 inch (13 mm) width.

2) 1-1/4 inch (32 mm) width.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Consult manufacturer when total louver area exceeds 50 percent of the foam area of door. To avoid hardware conflicts, locate louvers at least 8 inches (203 mm) from the top, 12 inches (305 mm) from the bottom and 7 inches (178 mm) from the sides of door.

6. Louvers: Louver units are inverted "Y" type fixed vane type. Vanes are secured by rivets around the outside of the frame, inaccessible and hidden from view.

a. Free air space is 50 percent of louver area.

b. Size: As indicated on the Drawings.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Security grate can be used over vision lites, bi-fold units, louvers, or other areas where a high level of protection is required. Security grates can be painted to match the door finish or any custom color.

7. Security Grate: Security Grate fabricated using a 1 inch by 1 inch by 1/8 inch (25 mm by 25 mm by 3.2 mm) steel angle perimeter frame and metal mesh.

** NOTE TO SPECIFIER ** Select the following paragraph if required and delete if not required. Vandal screen is compatible with both 1/4 inch and 1 inch (6.4 mm and 25 mm) glazing, and can be custom-fabricated for curves and angled corners for improved design flexibility.

8. Vandal Screen: Vandal Screen is fabricated with a stainless steel mesh in an anodized or painted aluminum frame fastened to the door with self-retaining, tamper-proof, pin-torx fasteners. Mesh screen is matte black, powder-coated stainless steel, round-hole mesh screen with a 63 percent open area.

** NOTE TO SPECIFIER ** Bottom brush is available for door widths from 1 foot to 4 foot (305mm to 1219mm). Select the following paragraph and delete if not required.

9. Bottom Brush: Adjustable bottom brush with two nylon bristle brushes to create a weather-tight seal. Two adjustment screws at the hinge stile side of the door allow either side or both sides of the brush insert to be moved from .15 inch (3.8 mm) and extended to .74 inch (18.8mm).