Around the world with igus Energy Chains
110 entries from 23 countries take part in the V ector A ward
xx th Jul y, 2010 – During this year’s Hanover Fair, energy chain expert igus announced the results of the igus Vector Awards competition. Now in its second year, the igus Vector Awards programme is sponsored by the Industrial Automation sector of the Hanover Fair, and runs in association with the automation association within the German central association for electrical engineering and industry (ZVEI), the tooling laboratory (WZL) of the RWTH Aachen and TüV Rhineland.
”Last year,” recalls Justin Leonard of igus UK, “we had about 80 entries; this year has grown significantly to 110 entries – some of them quite spectacular – submitted from all over the world.” The winners of the Bronze, Silver and Gold Vector Awards were presented their prizes during a special reception at the igus booth during the Hanover Fair.
The winner of this year’s Vector Gold Award is power utility company CEZ Group, based in the Czech Republic. Installed on the conveyer unit of a large lignite excavator being used at one of the company’s power stations the igus E4/4 series 5050RHD E-Chains system travels a staggering 615m, claimed as the world’s longest travel with a plastic E-Chain. Importantly, as the E-Chain system is equipped with igus Chainflex cables, operators of the excavator have seen significant improvements to operational safety over previous designs and system downtimes caused by cable breakage have been eliminated. The utility company has since installed a further three such E-Chain systems from the igus E4/4 range with pre-harnessed Chainflex cables.
The jury awarded the Silver Vector Award to the National Mineral Development Corp. Ltd. (NMDC) in Hyderabad, India – a state-owned company that carries out mineral exploration work. On one of the company’s bucket wheel reclaimers a heavy steel chain was used between the rotary discs to enable the cab to rotate +/-180° -- here the weight of cables in the energy chain alone can weigh up to 54kg per metre; previously this became damaged after just two years in operation. According to NMDC, the replacement igus energy chain system, which is 18.5m long and has a reverse bending radius (RBR), has since been running stably, reliably and with little maintenance required, without any downtime.
The Bronze Vector Award went to the advanced redevelopment of a traveling column milling machine. The new and improved machine was to be more precise, more flexible and economical than its predecessor. The rigid machine bed made of composite mineral and the symmetrical traveling column ensure greater precision. In order ensure the design was compact and to keep energy supply costs as low as possible, the Y and Z-axes of this traveling column machine were to be constructed using an energy chain. Here the travel is 0.7m on each axis and, with a maximum speed 1.3m/s, the universal igus E-Chain series E4.1 was selected with an inner height of 42mm. The patent- registered interlocking side links help maintain high lateral stability, which is necessary at lateral acceleration through the X-axis of up to 8m/s2.
An overview of all the energy chain applications submitted can be found online at: www.vector-award.com. Alternatively, a Vector Award brochure can be requested free-of-charge by email to:
Images and captions
The Gold Vector Award goes to the Czech power supplier CEZ Group. The longest travel in the world ever to be built with a plastic energy chain – 615 metres – is in the lignite-fired power plant in Tusimice.
High load: The jury awarded the Silver Vector Award to the National Mineral Development Corp. Ltd. (NMDC) in Hyderabad, India. The cables in this energy chain alone weigh 54 kg per metre.
Rene Petsch, design engineer at Deckel Maho Seebach GmbH, won the Bronze Vector Award. The universal E4.1 series E-Chain from igus maintains lateral stability in the travelling column milling machine.
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About igus :
Based in Northampton in the UK, and with global headquarters in Cologne, Germany, igus is the largest producer of injection moulded polymer bearings and reinforced plastic cable carriers in the world. Product lines include industry-leading E-Chain cable carriers, Chainflex continuous-flex cables, iglidur plastic plain bearings, igubal spherical bearings, DryLin linear bearings and guide systems. The company has 26 subsidiaries across 31 countries and employs approximately 1,800 people worldwide.
With plastic bearing experience since 1964, cable carrier experience since 1971 and continuous-flex cable since 1989, igus provides the right solution based on 80,000 products available from stock with between 1,500 and 2,500 new products introduction each year
For more information, please call igus UK directly on 01604 677240 or visit the website at: www.igus.co.uk
igus, E-Chain, ReadyChain, Chainflex, iglidur, igubal and DryLin are registered trademarks