METALLIC MATERIAL MANUFACTURING
OCTOBER 2014
CONFIRMED
CONFIRMED MINUTES
OCTOBER, 20 – 22, 2014
PITTSBURGH, USA
These minutes are not final until confirmed by the Task Group in writing or by vote at a subsequent meeting. Information herein does not constitute a communication or recommendation from the Task Group and shall not be considered as such by any agency.
MONDAY, OCTOBER 20 to WEDNESDAY, OCTOBER 22, 2014
1.1 Call to Order / Quorum Check
The Metallic Material Manufacturing (MMM) Task Group was called to order at 8:00 a.m., 20-Oct-2014 by Elaine Boswell (Chairperson).
A quorum was established with the following representatives in attendance:
Subscriber Members/Participants Present (* Indicates Voting Member)
NAME / COMPANY NAMEThomas / Ancich / Rolls-Royce
* / Elaine / Boswell / Rolls-Royce / Chairperson
Craig / Clasper / Spirit AeroSystems, Inc.
Lawrence / Comunale / Bell Helicopter Textron
* / Greg / Goldhagen / Hamilton Sundstrand (UTAS)
Paul / Graham / Airbus
Robert / Hainline / The Boeing Company
Andrew / Hopkins / BAE Systems Air & Information (MAI)
James / LaFollette / SAFRAN Group
* / Gilbert / Leconte / SAFRAN Group
* / Brian / Streich / Honeywell Aerospace
Johan / Tholerus / GKN Aerospace Sweden
Other Members/Participants Present (* Indicates Voting Member)
NAME / COMPANY NAME* / Mike / Brandt / Alcoa, Inc.
Ram / Canumalla / Universal Stainless & Alloy Products
Jeff / Cerbie / Charles E. Larson & Son Larson Forgings
Kay / Fisher / Bohler Edelstahl GmbH & Co. KG
Jonathan / Gonzalez / Schlosser Forge Co.
Jim / Harlukowicz / Wyman Gordon- Pennsylvania L.L.C Mountaintop & Tru-Form Divisions
* / Chris / Harwood / Ellwood Texas Forge
Greg / Judy / Alcoa, Inc.
Kurt / Jungheim / Modern Drop Forge
Bruce / Leckey / ATI Specialty Materials
* / Beth / Lewis / Wyman-Gordon Company PCC Forged Products
Wolfgang / Liegl / Bohler Edelstahl GmbH & Co. KG
Weibin / Kiu / Baosteel Special Metal Co., Ltd.
Scott / Peterson / beyondRelations, LLC
Douglas / Rawson / Rawson
Brian / Reynolds / Alcoa, Inc.
* / Bill / Rogers / Alcoa, Inc.
Kevin / Seidel / Universal Stainless
Michael / Snyder / Special Metals Corp.
Fabio / Sturzen / Forgital Italy Spa
Mark / Timko / Weber Metals, Inc.
Brian / Yazumbek / Modern Drop Forge
Keith / Zawrazky / Charles E. Larson & Son Larson Forgings
PRI Staff Present
Jerry / AstonJennifer / Kornrumpf
Jim / Lewis
1.2 Code of Ethics/Antitrust and Meeting Conduct – OPEN
A video regarding anti-trust was viewed. Attendees were reminded to follow the code of ethics and conduct they had reviewed when registering for the meeting.
1.3 Review Agenda – OPEN
The agenda for the meeting was reviewed. There were no additional items raised.
1.4 Acceptance of Meeting Minutes – OPEN
Minutes from the June meeting in Dublin were accepted. The minutes for this meeting will be posted on the PRI website at www.p-r-i.org with other Nadcap Meeting Minutes.
2.0 History/status – open
Elaine Boswell gave a brief presentation highlighting the History and Status of the MMM Task Group which included:
· Mission Statement
· Customers/Stakeholders
· Status Update
· Expected Results
3.0 RAIL Review – open
The Rolling Action Item List (RAIL) was reviewed. For complete details, please see the RAIL posted in the MMM Task Group Work Area at www.eAuditNet.com.
4.0 VOTING MEMBERSHIP/SUCCESSION PLANNING – OPEN
Elaine Boswell – Chair, outlined to the Task Group the need for a Vice Chair and a Secretary. The roles of these positions were also discussed. It was agreed that any Subscribers who are interested in these positions should contact Elaine Boswell, Jerry Aston or Jim Lewis prior to the next meeting in Berlin, Germany.
A discussion was held and it was agreed by vote that the term for the Chairperson will be 3 years. This will be recorded in the NTGOP-001 Appendix for MMM when written.
The following have been granted voting status, as confirmed by the MMM TG Chair:
Elaine Boswell – Rolls-Royce plc (UVM)
Craig Clasper – Spirit AeroSystems (UVM)
Greg Goldhagen - Hamilton Sundstrand (UVM)
Gilbert Leconte – SAFRAN (UVM)
Brian Streich – Honeywell Aerospace (UVM)
Chris Harwood – Ellwood Texas Forge (SVM)
Beth Lewis - Wyman-Gordon Company (SVM)
Bill Rodgers – Alcoa Inc. (SVM)
Mike Brandt – Alcoa Inc. (SVM-Alt)
5.0 CHECKLIST DEVELOPMENT – OPEN
Development of the Forging checklist from the work done during the WebEx meetings continued at this meeting. The main topic covered at this meeting was the Job Audit data requirements and structure.
There was a discussion on Intellectual Property (IP) Data and how this will be controlled during an audit and also what information can be included in the Job Audit. It was agreed that this would be discussed and addressed during the upcoming WebEx meetings.
6.0 SUB-GROUP ACTIVITIES – Open
Elaine Boswell gave a presentation where she defined the activities that need to be completed by the Task Group. These included the working documentation of a Task Group (NTGOP001 appendix MMM), Auditor Handbook, Forging definitions, and to review the checklist for consistency of phrasing. The Task Group agreed to form sub-teams.
ACTION ITEM: Sub-team (Werner Buchmann (MTU), Tom Ancich (Rolls-Royce), Elaine Boswell (Rolls-Royce) Michael Berenbeg (Otto Fuchs), Johanna Harrer (Bohler Edelstahl), Amir Mendelovich (Techjet Aerofoils), Bruce Leckey (ATI), Mark Timko (Weber Metals) and Jonathan Gonzalez (Schlosser Forge)) to review checklist for content and consistency of phrases. (Due Date: 28-Feb-2015)
ACTION ITEM: Sub-team (Greg Goldhagen (Hamilton Sundstrand), Gilbert Leconte (SAFRAN), Mike Brandt (Alcoa), Chris Harwood (Ellwood), Greg Judy (Alcoa) and Adam Kent (Firth Rixson)) to review the Forging Definitions. (Due Date: 28-Feb-2015)
ACTION ITEM: Sub-team (Brian Streich (Honeywell Aerospace), Paul Graham (Airbus), Craig Clasper (Spirit AeroSystems), Glenn Hewitt (ATI Specialty Materials), Beth Lewis (PCC Wyman-Gordon) and Nicholas Wood (Firth Rixson)) to develop an Audit Handbook. (Due Date: 28-Feb-2015)
ACTION ITEM: Elaine Boswell to start writing the NTGOP-001 appendix MMM. (Due Date: 28-Feb-2015)
7.0 AUDITOR QUALIFICATION AND SELeCTION – OPEN
The Task Group reviewed other commodities Auditor Qualification requirements and from this organized the technical requirements for a MMM Auditor. This will be used to create the text for advertising for auditors.
Qualifications for Forging Auditors
· Education:
o Bachelor degree in material science /metallurgy or other related Engineering degree, or High School Diploma or equivalent, and minimum 5 years forging experience, preferably in the aerospace industry; Post high school qualifications preferred
· Forging Experience:
o Experience across a number of forging disciplines preferred: open die, closed die, ring rolling, isothermal, hammer, press, extrusion
o Experience with heating equipment and associated controls
o Experience with key alloy systems – steel, nickel, titanium, aluminum
o Familiarity with applicable specifications:
§ Primes process and material specifications
§ Industry material specifications
§ AS9100
· Other qualifications:
o Membership of a professional institute – e.g. ASM, IOM3 - considered a plus
o ASQ certification – considered a plus
· Auditing experience:
o Certification as a recognized Quality Auditor or auditing experience considered a plus
8.0 FUTURE PLANS/AGENDA – open
It was agreed to continue with WebEx meetings at a frequency of every two weeks. The next WebEx meeting will be 05-Nov-2014.
The agenda for the March 2015 Nadcap meeting was proposed to include the following;
· Checklist development
· Definitions/Clarifications
· Auditor Qualifications and Selection
· Appointment of Vice Chair and Secretary
· Sub-team Debriefs
It was confirmed that the next Nadcap Task Group Meeting will last for three days.
ADJOURNMENT – 22-Oct-2014 – Meeting was adjourned at 5:00 p.m.
Minutes Prepared by: Jerry Aston
***** For PRI Staff use only: ******Are procedural/form changes required based on changes/actions approved during this meeting? (select one)
YES* ☐ NO ☒
*If yes, the following information is required:
Documents requiring revision: / Who is responsible: / Due date: