Yantai Haide Special Vehicle Co., Ltd User’s instruction manual of cleaning sweeper
Yantai Haide Special Vehicle Co., Ltd user information feedback card
Company Counterfoil
User name: / User address:Contact person: / Tel: / Fax: / Post code:
Model: / Vehicle code: / Chassis code: / Chassis engine No.:
Auxiliary engine No.: / Auxiliary engine code: / Manufacture date:
User note:
1. User should read user instruction manual carefully before operation, so that user can understand and maintain vehicle completely.
2. User should read and comply with user instruction manual of chassis and auxiliary engine carefully, use and maintain according to the manual.
3. Stick to request of user instruction manual of chassis to maintain at service station.
4. Stick to request of user instruction manual of auxiliary engine to maintain at service station.
5. Maintain filter of chassis engine and auxiliary engine carefully, or the vehicle would damage abnormally.
Quality control department of Yantai Haide special Vehicle Co., Ltd.
Date:
User’s suggestion:
User signature:
Date:
Address: No 529 Sanshan street Muping district Yantai city Post code: 264100
Tel: 0535—4212008 Fax: 0535—4212572 Web site: http://www.hdclean.com
Yantai Haide Special Vehicle Co., Ltd user information feedback card
User Counterfoil
User name: / User address:Contact person: / Tel: / Fax: / Post code:
Model: / Vehicle code: / Chassis code: / Chassis engine No.:
Auxiliary engine No.: / Auxiliary engine code: / Manufacture date:
User note:
6. User should read user instruction manual carefully before operation, so that user can understand and maintain vehicle completely.
7. User should read and comply with user instruction manual of chassis and auxiliary engine carefully, use and maintain according to the manual.
8. Stick to request of user instruction manual of chassis to maintain at service station.
9. Stick to request of user instruction manual of auxiliary engine to maintain at service station.
10. Maintain filter of chassis engine and auxiliary engine carefully, or the vehicle would damage abnormally.
Quality control department of Yantai Haide special Vehicle Co., Ltd.
Date:
User’s suggestion:
User signature:
Date:
Address: No 529 Sanshan street Muping district Yantai city Post code: 264100
Tel: 0535—4212008 Fax: 0535—4212572 Web site: http://www.hdclean.com
Special notice for user
For your more reasonable use and maintenance of the vehicles and to provide a clean working and living environment, please preserve and maintain your vehicles strictly according to the descriptions as follows:
1. Operating the vehicle and maintaining the filter element as specified in user instruction manual of chassis and auxiliary engine. The damages due to the improper maintenance will not be covered by the warranty.
2. Cleaning the main and auxiliary engines with compressed air each day, and changing the core of the air-filter per 50-80 hours the auxiliary engine has worked.
3. Checking the machine air filter core every 3-5 days. When clean outer filter core 2 – 3 times, it must change inner core if it has dust.
4. To avoid the damage of the friction disc of the centrifugal clutch, the auxiliary engine is required not to stop running during 950-1250r/min. (start auxiliary engine, speed up to 1500r/min after 2 minutes running, if no any problem after 1 or 2 minutes, speed up to working speed directly.)
5. Before working or stopping, the main and auxiliary engines are required to run slowly for 1-2 minutes.
6. When the auxiliary engine’s total working time amounts to 200 hours, the engine oil and the filter core must be changed.
7. When the container is lifted and do operation under it, the safety support must be propped up to ensure safe operation.
8. Before driving, the suction port and all brushes must be lifted up, or else driving is not allowed.
9. When watering the tank with a fire plug or high-pressure wellhead, the cover on the opposite of water tank must be taken away, and the water flow is not allowed to be too heavy, and adding water must stop when water overflows the suction ventage, or the water tank may be damaged.
10. The water pump should not work without water. In chill areas, the water reserving in the water pump, oil-cooler, water-filter and water tank must be drained away; in winter, if it needs to sprinkle water, the water flow should stand aside the oil-cooler, and the outlet of the cooler should be directly linked with the outlet of filter.
11. Before driving every day, please check the following points:
a) The oil level of the main and auxiliary engines;
b) Airproof and cleanness states of air-filter on main and auxiliary engines.
c) The tension states of the fan belts on main and auxiliary engines, and of the belts on water pump and oil pump.
d) The hydraulic oil liquid level and cleanness state.
e) If there is water-short state in radiator water tank of each engines.
f) If it needs lubricating oil on lubricant points.
g) Check if there is damage on suction hose or seal parts.
h) Check if the water filter of spraying system need to clean or the nozzle is plugged up or not, if it needs replace or repair.
i) If the transmission bearing need lubricating oil or has abnormal noise.
j) If filter in the tank, suction hose and suction port need to clean.
12. Knowing well and mastering the lubricating points and lubricating period of the vehicle.
13. Cleaning each point of the vehicle (especially the filter net and water-filter in the garbage bin) after finishing working each day, avoiding electrical equipments and engines being directly washed by the water flow.
14. After finishing working each day, the back door of the garbage tank should be opened a little to make sure the tank’s airiness and cleaning, and at the same time to avoid the airproof mat of the back door transmuting because of long-time pressure.
15. When finishing working in winter or needing long time store, water in the tank, water pump, water-filter and cooler must be drained off.
16. Please turn off auxiliary engine before back up the vehicle, what to prevent the reverse protection of electric control system mangling hydraulic system.
17. There is special note on the upper part of driver left, please pay attention to the note when operating.
18. Please make sure the fuel is clean and meet the engine requirement. (for details please refer to fuel request of chassis engine) Fuel injection of Euro 3 engine is controlled by electronic, it much use fuel with Euro 3 emission standard, or else the damage of engine is not in guarantee term.
19. Please contact service personal if there is something with vehicle.
Content
1. Overview……………………………………………………………………………………………………………………6
2. Main Technical Parameter for Cleaning Sweeper…………………………………………………………………..….8
3. Engine fuel, lube and hydraulic oil……………………………………………………………………………………...10
4. Operating and Using…………………………………………………………………………………………………….12
5. The Main Structure Introduction and adjustment…………………………………………………………………….25
6. Operation Principles, Skills and Notices………………………………………………………………………………37
7. Maintenance and Adjustment of Cleaning sweeper……………………………………………………………...40
8. Trouble Shooting…………………………………………………………………………………………………..44
9. Oil List………………………………………………………………………………………………………………46
10. Manufacturer’s Guarantee………………………………………………………………………………………..47
11. Materials and Accessories Attached to the Vehicle……………………………………………………………..49
Chapter 1 Over View
Welcome you to choose HAIDE sweeper. In order to understand and use the cleaning sweeper better, please read this user’s instruction manual before operation, and operate and maintain according to this manual.
This cleaning sweeper is a new kind of sweeper manufactured by Yantai Haide Special Vehicle Co., Ltd. The cleaning sweeper is refitted on second class chassis with power equipment, sweeping equipment, suction equipment, spraying equipment and hydraulic equipment. It has the characteristic of big sweeping width, low oil consumption and easy operation.
The vehicle is a technology-intensive complex system, all key parts are from word famous brand products, and all operators and maintaining stuff cannot start working until they receive strict training.
It is necessary to properly use, check, make adjustment and replace change parts to ensure the cleaning sweeper running without trouble, and prolong the useful life span. Any misuse or improper maintenance may cause damages for parts.
For the maintenance of the vehicle’s chassis and auxiliary engine, see the instruction manual of chassis and auxiliary engine.
With the improvement of technology and workmanship and with the coming of new affiliated parts, our products will be completed and developing accordingly. We will not inform you additionally should any technical replaces. The manual may be used as technical training document.
Please contact after sales department for spare parts and guarantee.
Tel: 0086-535-4159689
Fax: 0086-535-4212572
Address: No. 529 Sanshan Street Muping district Yantai city
Chapter 2 The Main Technical Parameter for Cleaning Sweeper
Item / ParameterCleaning sweeper model / CHD5071GSL
Chassis model / NKR77PLPACJAY
Chassis manufacturer and emission standard / Chongqing Isuzu Motor Co.,Ltd (EuroⅢ)
Dimension Parameter / Dimension(length*width*height) / 6295X2005X2475
Wheel track
(mm) / Front track / 1504
Rear track / 1425
Wheel base (mm) / 3815
Front overhang/rear overhang mm / 1015/1465
Approach angle ( °) / 24
Departure angle / 25
Min. ground clearance (mm) / 150
Min. turning radius (m) / 6.8
Weight parameter / Max. total mass (Kg) / 7300
Kurb mass(Kg) / 5030
Loading mass (Kg) / 2140
Max. sweeping width (m) / 3．0
Garbage container dumping angle / 50°
Max. vehicle speed (km/h) / 100
Clean water tank volume(m3) / 4.5
Garbage container volume(m3) / 2.5
Sweeping efficiency / 96％
Suction port max. airflow speed V
Всасывающий порт макс. скорости потока V / 30m/s
Max. pressure of high pressure water pump (Mpa) / 10
Water flow rate of the high pressure water pump (L/min) / 70
Chassis engine / Model / 4KH1-TC
Rated power kw(r/min) / 96/3400
Max. torque Nm(r/min) / 280/1700
Displacement (ml) / 2999
Chapter 3 Engine fuel, lube and hydraulic oil
1. Fuel:
Fuel type used by the new vehicle:
When chassis engine is EURO III emission standard, please use fuel with EURO III emission standard, as oil injection of engine is controlled by electric, or the engine will be abraded unusually.
Summer: GB252 grade 1 NO.0 light diesel oil.
Winter: GB252 grade 1 -NO.10 light diesel oil. (the temperature is between-10℃ and0℃)
Grade 1 -NO.20 light diesel oil.(the temperature is between -20℃ and-10℃)
Grade 1 -NO.30 light diesel oil (the temperature is below -20℃)
*The user should choose the proper light diesel oil according to the local climate and the national standard (GB252-87).
2. Lube
Lube type used by the new vehicle:
Summer: SAE30# (level cd 11#) engine oil of diesel engine.
Winter: SAE10W (10# low pressure increasing dense) engine oil of diesel engine.
The bearing socket of blower, tension wheel and auto separation and reunion bearing socket should use double curve gear lube.
*The user should choose the proper light diesel oil according to the local climate and the national standard (GB11122-89).
3. Hydraulic oil
HM-68# wearable hydraulic oil (The hydraulic oil in new sweeper is suitable for temperature above -10℃) Capacity: 60 L
Please choose suitable hydraulic oil in winter according to local climate.
The lowest temperature is -30 ℃ HV-46# hydraulic oil
The lowest temperature is -45 ℃ HS-46# hydraulic oil
4. Lubricating grease
No.1 or No. 2 lithium lube
Note:
* Diesel oil must be kept high pure with no impurity and moisture.
*Before pouring to the case, deposit at least 48hours.
*keep strictly filtering when adding, it is not allowed to inject directly into the fuel case without filtering.
*Injection container shall be kept clean to void dust and impurity in.
*The lubricating point must be often examined to assure of enough lube.
Chapter 4 Operating and Using
1. The operating instrument and meter
Operation in the cab of this kind of sweeper, except acting according to the chassis of the prior vehicle, operation of other unique working equipment should achieve their target according to the operation indicator specified in this chapter.
This series sweeper adopts second category vehicle chassis, both chassis engine and auxiliary engine are diesel engine. The above two engines share one fuel tank and the remains amount of the fuel can be seen through the meter of the chassis.
In the spraying system, there is solenoid valve in outlet of water pump except the controlling screw for basic operations on the meter of electric control panel, which is introduced in this chapter. This solenoid valve is used to shut the flow when there is water in water tank and the pump is not used. There is a valve in the main pipe for water outlet when the water is not used in tank. There is a master valve to inspect the waterway when there is water in the tank. It equipped with water filter behind water master shutoff valve. The water filter is used for filtering impurity in water and needs to clean frequently. The filter cover is made of transparent material, so the clean period can be decided by Merit Rating of filter.
In the hydraulic pipeline, there is a master shutting ball valve in the exit of hydraulic oil tank, which is used to repair the hydraulic pipeline.
The following is the introduction to the operating switch and the screw of the electric control panel and also the adjustable manual accelerator of the auxiliary engine.
Sketch 2 electric control panel
8
Yantai Haide Special Vehicle Co., Ltd User’s instruction manual of cleaning sweeper
Sketch 2 Electric control panel
8
Yantai Haide Special Vehicle Co., Ltd User’s instruction manual of cleaning sweeper
Operating device / ExplanationWorking hours of auxiliary engine / This instrument is used to monitor the working rotation speed of auxiliary engine and display the engine’s accumulated working hours. When the sweeper is working, we can control the auxiliary engine’s working speed between 2000~2200r/min according to the mount of the garbage and sweeping speed.
Note: for there is an auto clutch device in auxiliary engine and the transmission of blower, its connection speed of rotation is between 950~1250, so we should control the auxiliary engine’s manual accelerator operating handle. After the auxiliary engine is started, the blower should avoid working between 950~1250r/min for a long time, namely to avoid the auto clutch device being put into a skidding station for a long time.