SECTION 08 51 13

ALUMINUM WINDOWS

GRAHAM ARCHITECTURAL PRODUCTS

PROJECTEDWINDOW

SERIES 6700

CW-PG100 (AAMA/WDMA/CSA 101/I.S.2/A440-08)

September, 2016

(The following information is based on current information at the time of publication

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PART 1 - GENERAL

1.1SUMMARY

  1. The Conditions of the Contract, and all Sections of Division 1, are hereby made a part of this Section.
  1. Section Includes: Factory glazed windows complete with insect screens, reinforcing, shims, anchors, and attachment devices.
  1. Related Sections:
  2. Division 7 Section “Joint Sealants.”
  3. Division 8 Section “Glass and Glazing.”
  1. Coordinate work with that of all construction contractors affecting or affected by work of this Contract. Cooperate with such contractors to assure the steady progress of the Work.
  1. Conduct field testing of windows when specified in Division 1 by an independent lab using AAMA field test procedures.

1.2SYSTEM DESCRIPTION

  1. General: In addition to requirements shown or specified comply with sightlines and profiles indicated on contract documents.
  1. Window Replacement Requirements:
  2. Work Included: Provide labor,materials and equipment necessary to complete the work of the Replacement Window Contract, and without limiting the generality thereof include:
  3. Removal of existing sash, fixed glazing, frames and other accessories as required by the proposed replacement system.
  4. Removal of other existing work as required for the proper installation and operation of the new units.
  5. Removal from site and legal disposal of all removed materials, debris, packaging, banding and all other surplus materials and equipment.
  6. Provide new factory glazed, thermally broken, aluminum windows, types as specified herein, together with necessary mullions, panning, trim, expanders, operating hardware, installation hardware and all other accessories as required.
  7. Insulated panels and frames as required in selected transoms and other locations.
  8. Treated wood blocking, fillers and nailers as required for secure installation. Bidders shall survey conditions of existing sills and jambs prior to bidding. Contractor shall be responsible for providing new blocking for portions of same that are deteriorated.
  9. Fiberglass insulation between window frames and adjacent construction.
  10. Sealing of all joints within each window assembly.
  11. Sealing of entire exterior perimeter of window units after installation.
  12. Field observations and measurements of existing openings and conditions.
  13. Furnishing and delivering of extra materials as specified.
  1. New Construction:
  2. Coordinate with the Architect and the general contractor that the opening dimensions will be maintained in accordance with the documents.
  3. It is the responsibility of the sub-contractor to allow proper clearance for the type of installation in accordance with the manufacturer's standard procedures.
  1. Design Requirements:
  2. Manufacturer/subcontractor is responsible for designing system, including installation instructions and necessary modifications to meet specified requirements and maintain visual design concepts.
  3. Requirements shown by details are intended to establish basic dimension of unit, sight lines and profiles of members.
  4. Provide assemblies free from rattles, wind whistles and noise due to thermal and structural movement and wind pressure.
  5. Installation instructions are to take into account specified site peculiarities and expansion and contraction movements so there is no possibility of loosening, weakening or fracturing connection between units and building structure or between units themselves.
  6. Provide for expansion and contraction due to structural movement without detriment to appearance or performance.
  7. Evacuate water without infiltration to interior from exterior face of wall, water entering joints, and condensation occurring within windows, by drain holes and gutters of adequate size or other acceptable method.
  8. Provide concealed fastening wherever possible.
  1. Performance Requirements: Requirements for aluminum windows, terminology and standards of performance, and fabrication and workmanship are those specified and recommended in AAMA/WDMA/CSA 101/I.S.2/A440-08and applicable general recommendations published by AAMA. Conform to more stringent of specified AAMA standards and following:
  2. Air Infiltration Test: Not exceed 0.10 cubic feet per minute per foot of crack length when tested at a pressure of 1.56 psf. Perform tests in accordance with ASTM E 283 with the sash in a closed and locked position.
  3. Water Resistance Test: Subject window unit to a water resistance test in accordance with ASTM E 331 and E547 with no water passing the interior face of the window frame and no leakage as defined in the test method. Mount the glazed unit in its vertical position continuously supported around the perimeter and the sash placed in the fully closed and locked position. When a static pressure of 12 pounds per square foot has been stabilized, apply five gallons of water per square foot of window area to the exterior face of the unit for a period of 15 minutes.
  4. Uniform Load Deflection Test: ASTM E 330 at 120 pounds per square foot: No member deflection more than 1/175 of its span. Maintain test load for a period of 10 seconds resulting in no glass breakage, permanent damage of fasteners, hardware parts, support arms, actuating mechanisms or any other damage causing the window to be inoperable.
  5. Uniform Load Structural Test: Apply a minimum exterior and interior uniform load of 150 pounds per square foot to the entire outside surface of the test unit. Maintain this test load for a period of 10 seconds. Results: No glass breakage, permanent damage of fasteners, hardware parts, support arms, actuating mechanisms, or any other damage causing the window to be inoperable. And no permanent deformation of any frame or vent member in excess of 0.4 percent of its span.

NOTE: CRF and U Value will improve when using high performance glass in lieu of clear – clear insulating glass. If higher CRF or lower U value is desired, contact manufacturer to obtain factors and modify in the following two paragraphs.

  1. Condensation Resistance Factor: Test in accordance with AAMA 1502 standards and tests of thermal performance resulting in a CRF of no less than 31.
  2. "U" Value Tests: (Co-efficient of Heat Transfer): Thermal Transmittance of Conduction with a 15 mph perpendicular dynamic wind: 0.65 BTU/hr/ft2/Fwith clear-clear glass and 0.46 BTU/hr/ft2/F using clear-Low E insulating glass.
  3. Testing: Where manufacturer's standard window units comply with the above performance requirements and have been tested by an AAMA certified independent laboratory showing compliance with such tests. Submit copy of the test report signed by the independent laboratory.

1.3SUBMITTALS

  1. Product Data: Submit manufacturer's specifications, recommendations and standard details for aluminum window units.
  1. Shop Drawings: Submit shop drawings, including location floor plans or exterior wall elevations showing all window openings, typical unit elevations at 1/4 inch scale, and half size detail sections of every typical composite member. Show anchors, hardware, operators and other components as appropriate if not included in manufacturer's standard data. Include glazing details and standards for factory glazed units.
  1. Samples:
  2. Submit one sample of each required aluminum finish, on 3 x 3 inch long sections of extrusion shapes or aluminum sheets as required for window units.
  3. Submit additional samples, if and as directed by Architect, to show fabrication techniques, workmanship of component parts, and design of hardware and other exposed auxiliary items.
  1. Certifications: Submit certified test laboratory reports by independent laboratory substantiating performance of system. Include other supportive data as required or as necessary.

1.4PRODUCT DELIVERY, STORAGE AND HANDLING

  1. Store and handle windows, mullions, panels, hardware and all pertinent items in strict compliance with the manufacturer's instructions.
  1. Protect units adequately against damage from the elements, construction activities and other hazards before, during and after installation.

1.5WARRANTY

  1. Manufacturer's Warrantees: Submit written warrantees from window manufacturer for the following:
  2. Windows: Windows furnished are certified as fully warranted against any defects in material or workmanship under normal use and service for a period of one (1) year from date of fabrication.

Note: Anodized finishes are not warranted outside of the manufacturer’s standard 1 year warranty. Retain the following paragraph only if baked on or pigmented organic finishes (Kynar type coatings) are used. Refer to Finishes Article in this specification for description of AAMA standards.

  1. Finish: The pigmented organic finishes on exposed surfaces of windows and component parts (such as panning, trim, mullions and the like) are certified as complying fully with requirements of AAMA 2603 [2604] [2605] for pigmented organic coating and fully warranted against chipping, peeling, cracking or blistering for a period of five (5) years from date of installation. [Warrant finishes meeting AAMA 2604 and 2605 against fading beyond AAMA standards.]
  2. Insulated Glass: Warranted from visual obstruction due to internal moisture for a period of five (5) years [ten (10) years].

1.6MAINTENANCE MATERIAL

Note: Please specify below additional material desired and quantity or percentage of additional material.

  1. Option for additional materials: Furnish and deliver to Owner, at the project location, extra material for maintenance/replacement as listed.
  2. Touch-up Paint:
  3. Locks:
  4. Glass Units for Window Types:
  5. Poles:
  6. ______.
  7. ______.
  1. Upon delivery, obtain signed receipt from Owner's representative. Include copy of receipt with submittals required at time of Substantial Completion.

PART 2 - PRODUCTS

2.1MANUFACTURERS

  1. Basis of Design: Series 6700Projected window as manufactured by Graham Architectural Products, York, PA.
  1. Thermal Barrier: Provides a continuous uninterrupted thermal barrier around the entire perimeter of the frame and not be bridged by any metal conductors at any point. Provide manufacturer's standard construction which has been in use on similar window units for a period of not less than three years, has been tested to demonstrate resistance to thermal conductance and condensation and has been tested to show adequate strength per AAMA 505.
  1. Pre-Bid Qualifications:
  2. All bids must be based on pre-qualified products. To qualify, the bidder must furnish one complete typical project size window unit 10 days prior to the time set for bids. Accompanying the sample will be certified test reports from an accredited AAMA Laboratory verifying that the performance of the product meets or exceeds the criteria listed in section 1.2.E .
  3. This sample must be a true and accurate representation of the window the bid is based on with the finish being the only exception. No verbal approvals will be given. Each submitter will be notified in writing of acceptance or rejection.
  4. The manufacturer must verify that it has been engaged in the manufacturing of the product in their production facility for a period of five (5) years.
  5. Maintenance manuals accompany the product sample being submitted for approval.
  6. Sight lines to match the base product specified.
  7. The qualified bidder must verify that the bidder has been involved with the installation of this type of product in a minimum of 5 projects of similar scope and quality.

2.2MATERIALS

  1. Aluminum Extrusions: Alloy and temper recommended by window manufacturer for strength, corrosion resistance and application of required finish, but not less than 22,000 psi ultimate tensile strength, a yield of 16,000 psi. Comply with ASTM B 221.
  1. Fasteners: Aluminum, stainless steel, or other materials warranted by manufacturer to be non-corrosive and compatible with aluminum window members, trim, hardware, anchors and other components of window units.
  2. Do not use exposed fasteners on exterior except where unavoidable for application of hardware. Match finish of adjoining metal.
  3. Provide non-magnetic stainless steel, tamper-proof screws for exposed fasteners, where required, or special tamper-proof fasteners.
  4. Locate fasteners so as not to disturb the thermal barrier construction of windows.
  1. Anchors, Clips And Window Accessories: Depending on strength and corrosion-inhibiting requirements, fabricate units of aluminum, non-magnetic stainless steel or hot-dip zinc coated steel or iron complying with ASTM A 123.
  1. Compression Glazing Strips And Weatherstripping: At manufacturer's option, provide neoprene gaskets complying with ASTM D 2000 Designation 2BC415 to 3BC415, PVC gaskets complying with ASTM D2287, or expanded neoprene gaskets complying with ASTM C 509, Grade 4.
  1. Sealant:
  2. Unless otherwise indicated for sealants required within fabricated window units, provide elastomeric type as recommended by window manufacturer for joint size and movement, to remain permanently elastic, non-shrinking and non-migrating. Provide product complying with AAMA Specification 803 and 808.
  3. Refer to Division 7 for perimeter sealants between window units and surrounding construction.
  1. Insect Screens: (if required):
  2. Fabric: 18 x 16 [aluminum charcoal] [fiberglass] [.009 stainless steel] mesh retained in screen frames with vinyl splines that permit easy replacement.
  3. Frames: Extruded aluminum sections or steel frames with corners mitered and crimped with corner gussets. Manufacturer’s standard finish.

2.3WINDOW TYPES (OPERATION)

NOTE: The following paragraphs define operating arrangements for types of sash required in window units and specify minimum provisions for each type. Drawings show which panels of each window unit are operable sash and which are fixed.

  1. Project Out Aluminum Windows (AP):
  2. Frame Depth: Minimum 2.250 inches.
  3. Vent Depth: Minimum 2.250 inches.
  4. Wall Thickness: Nominal 0.125 frame and vent.
  1. Fixed Aluminum Windows or Panel Frames (F):
  2. No special hardware required.
  3. Minimum Wall Thickness: 0.125 inches.
  4. Minimum Frame Depth: 2.250 inches.

NOTE: Designer to contact the manufacturer’s engineering department when Egress is required, to identify the minimum window and vent size.

  1. Accomplish combinations of operable and fixed units by providing continuous jamb construction. Splicing is not permitted along entire length of the jamb. Vertical sight lines at all fixed to operable horizontals shall not exceed 3.75 inches.

2.4FABRICATION AND ACCESSORIES

  1. General: Provide manufacturer's standard fabrication and accessories which comply with specifications. Include complete system for assembly of components and anchorage of window units and provide complete pre-glazing at the factory.
  1. Window Material:
  2. Windows and Muntin Bars: Aluminum.
  3. Secondary Members (friction tabs, shoes, weatherstripping guides, etc.): Aluminum or a material compatible with aluminum.
  4. Main Frame and Vent: Nominal thickness of not less than 0.125 inches, except for fin trim either integral or applied. The vent and frame must present a flush interior and exterior surface. Overlap or extensions of ventilators beyond main frame will not be acceptable.
  5. Vent Members: Not less than 2.250 inches in depth.
  1. Master Frame: Not less than 2.250 inches in depth.
  1. Hardware:
  2. Material: Aluminum, stainless steel or other non-corrosive materials compatible with aluminum for hardware having component parts which are exposed. Cadmium or zinc-plated steel where used must be in accordance with ASTM Specification B 766 or B 633.
  3. Primary Locking Devices: Cast cam action locks. When casement vent height exceeds thirty inches, two such locking devices will be required.

a.Provide cast white bronze cam action locks.

  1. Ventilators:
  2. Balance projected ventilators on two heavy-duty 300 series stainless steel hinge assemblies. Hinges shall have symmetrical stainless steel endcap with controlled cam action of the vent. Provide brass slides with dual set screws for precision adjustment.

Limit hardware protects the window from damage to itself or surrounding conditions. It is recommended that limit hardware be specified. Retain following for butt or projected attachment when limit hardware is desired.

  1. Limit Hardware:
  2. Use manufacturers standard hardware (Anderburg FA225) for opening restrictions.
  3. On top hinged units, use limit operating stay arms (Anderburg 88SS).
  4. Limit opening to [ ] inches.
  1. Thermal Barrier: Provides a continuous uninterrupted thermal barrier around the entire perimeter of the frame and shall not be bridged by any metal conductors at any point.
  1. Construction:
  2. Assembly: Miter and seal vents with a non-hardening mastic, forming a watertight joint. Structurally reinforce corners of the vent with aluminum gusset blocks and chemically weld, followed by crimping. Mechanical fasteners are not allowed.
  3. Cope corners of the frame with two screws per corner into screw ports and back seal, forming a water-tight joint.
  1. Mullions - Other structural members: When mullion units occur, whether they are joined by integral mullions, independent mullions or by a combination of frame members, the resulting members must be capable of withstanding the load outlined under Uniform Load specified load requirements, without deflecting more than 1/175th of its span. When independent or integral mullions are used to join windows, the mullions shall contain a thermal barrier as specified. Evidence of compliance may be by mathematical calculations.
  1. Glazing:
  2. Pre-glaze all units (except insulated panels as required for installation) at the factory with insulated glass as follows:
  3. Typical Insulated Glass: Overall thickness of 1 inch with two lites of 1/8 inch or 3/16 inch or 1/4 inch as size and loading require.

(1)Primary Sealant: Polyisobutylene applied to the edge of the spacer.

(2)Secondary Sealant: Silicone.

(3)Air Spacer: Continuous metal spacer with formed corners and an in-line connector, containing desiccant.

  1. Glaze units to allow for glass replacement without the use of special tools.

Retain subparagraph below if insulated spandrel panels are desired.

  1. [Insulated Panels: 1 inch total thickness with factory acrylic enamel exterior and interior smooth aluminum skins to match window frame finish. Provide tempered hardboard substrate on urethane core or other substrate as selected for the project. Install panels in accordance with manufacturer's recommendations.]
  1. Weather Protection:
  2. Provide means of drainage for water and condensation which may accumulate in members of window units by use of two weeps per main frame member.
  3. Do not position other material in such a manner as to obstruct the weep holes function.
  1. Screens: Provide screens on operating vents as indicated on the architectural plans.

Retain one of the four muntin types when desired for project. For all muntins, check the manufacturer’s catalog or contact a manufacturer’s representative for compatability of muntins with window system selected.The internal grid is not recommended for tinted glass, high performance glass, frosted glass or reflective types of glass as the muntin may not be visible from the exterior.