Table of Contents-Purchasing

Chapter 1 - Overview of Purchasing 1

The Purchasing Function 1

Purchasing within the Organization 2

The Supply Chain 5

Purchasing Planning 6

Reactive Purchasing 6

System-Generated Purchasing 6

Proactive Purchasing 6

Summary of Purchasing Planning 7

Purchasing Positions 7

Purchasing Manager 7

Buyer 8

Supply Chain Inventory Planner 8

Purchasing Department Relations 8

Purchasing Ethics 9

Chapter 2 - Purchasing Processes 13

Purchasing Objectives 13

Purchase Notification Alternatives 14

The Purchase Requisition 15

The Statement of Work 17

Automated Materials Orders 18

Manual Reorder Point Notifications 19

Purchase Order Issuance Procedure 19

Variations on the Purchasing Procedure 23

The Bidding Procedure 24

E-Procurement 26

Chapter 3 - Procurement Cards 29

When and How to Use Procurement Cards 29

Additional Procurement Card Topics 30

Card Issuer Relations 30

Card Rebates 31

Cash Flow Management 31

Card User Relations 31

Departure of Card Users 31

International Purchases 32

Chapter 4 - Supplier Selection 34

Overview of Supplier Selection 34

General Considerations 34

When to Conduct a Supplier Selection 36

Locating Suppliers 36

Supplier Selection Criteria 37

Mandated Suppliers 37

Selection Rigor 37

Selection Criteria 38

Supplier Financial Analysis 38

Supplier Capability Analysis 39

Supplier Responsiveness Analysis 40

Other Analysis Issues 40

Site Visits 41

Supplier Scoring 44

Preferred Suppliers 46

Summary 46

Chapter 5 - Supplier Management 48

Commodity Strategy 48

Supplier Relations 48

Attending to Supplier Needs 49

The Supplier Scorecard 49

Supplier Performance Index 51

Other Supplier Monitoring Systems 52

Supply Chain Improvement 53

Supplier Risk Management 55

The Maverick Supplier 58

Chapter 6 - Competitive Bidding 60

When to Use Competitive Bidding 60

Types of Bidding Requests 60

Third-Party Assistance 61

Contents of a Bid Package 61

Locating Suppliers 62

The Bidding Process Flow 63

Handling Inquiries 64

Handling Complaints 64

Reverse Auctions 64

Unethical Supplier Bidding Practices 65

Chapter 7 - Supplier Negotiations 67

The Need for Negotiations 67

The Negotiation Team 68

Initial Positions 68

Negotiation Tactics 69

Negotiation Sessions 70

Negotiator Characteristics 70

Negotiation Topics 71

Negotiation Considerations 73

Negotiation Failures 73

Negotiation Follow Up 74

Chapter 8 - Contract Management 77

Contract Terms and Conditions 77

Commercial Terms 79

The Employee or Contractor Designation 80

Contract Pricing Arrangements 81

Firm Fixed Price 81

Fixed Price with Adjustments 81

Cost plus Pricing 82

Time and Materials Pricing 83

Summary of Pricing Arrangements 84

Contract Templates 84

Duration-Based Contractual Issues 85

Contract Approval Process 86

Contracts and Purchase Orders 86

Change Order Management 87

Contractual Disputes 87

Document Retention 88

Chapter 9 - Inventory Management Issues 91

Types of Inventory 91

Excessive Inventory Issues 92

Inventory Record Accuracy 95

Operating with Reduced Inventory 96

Basic Inventory Reduction Activities 96

Advanced Inventory Reduction Activities 96

A Reduced-Inventory Environment for Suppliers 97

Bottlenecks in the Supply Chain 98

Reasons to Retain Some Inventory 98

Other Inventory Best Practices for Suppliers 99

Supplier Lead Times 99

The Total Inventory Concept 100

Downstream Postponement 101

Suppliers Own On-Site Inventory 101

Suppliers Pre-Configure Goods 101

Parts Standardization 102

Design for Broad Tolerance 102

Design around Limited Availability Components 102

Design around Lifetime Buy Decisions 102

Advance Material Purchase Issues 103

Obsolete Inventory Disposal 103

Chapter 10 - Logistics 107

Purchasing Responsibilities 107

Free on Board Shipping Terms 108

FOB Destination 108

FOB Shipping Point 108

Creating a Logistics System 109

Transportation Brokers 111

Just-in-Time Deliveries 111

Additional Logistics Topics 112

Chapter 11 - Spend Management 115

The Spend Database 115

Spend Management Activities 116

Spend Compliance 117

Implications of Spend Management 117

Rollout of Spend Management 118

Chapter 12 - Quality Management 120

Quality from a Supplier’s Perspective 120

Quality from the Company’s Perspective 121

Quality Costs 121

Quality Improvement Considerations 122

Six Sigma 122

International Quality Standards 123

The Quality Message to Impart 124

Chapter 13 - Cost Management 127

Types of Analysis 127

Commodity Cost Management 128

Price Analysis 128

Supply and Demand 128

Supplier Pricing Strategies 130

Volume Discounts 132

Contract Duration 133

Materials Sourcing Considerations 134

Unique Product and High Value-Added Cost Management 135

Target Costing 137

The Basic Steps of Target Costing 137

Value Engineering Considerations 138

The Cost Reduction Program 139

The Milestone Review Process 139

Problems with Target Costing 140

The Members of a Design Team 141

Data Sources for Target Costing 141

The Product Life Cycle and Target Costing 142

Target Costing Summary 142

Inter-Entity Price Reductions 142

Maintenance, Repair, and Operations Cost Management 143

Product Recycling 144

Cost Management Failures 145

Chapter 14 - Purchasing Financial Analysis 148

The Lease or Buy Decision 148

Leasing Concerns 150

Leasing Advantages 151

The Lease or Buy Decision 152

The Outsourcing Decision 156

Learning Curve Analysis 157

Quantity Discount Analysis 158

Early Payment Discounting 159

Chapter 15 - Supply Chain Financing 162

Supply Chain Financing 162

Chapter 16 - Purchasing Measurements 165

Overview of Purchasing Measurements 165

Cost Change 166

Proportion of Purchase Orders above Threshold 167

Procurement Card Usage Percentage 168

Proportion of Spend Managed 168

Proportion of Spend with Preferred Suppliers 169

Proportion of Certified Suppliers 170

Supplier Performance Measurements 170

Supplier Fulfillment Rate 170

Supplier Defect Rate 171

Supplier Billed Price Variance 172

Perfect Order Percentage 173

Premium Transportation Charges 173

Proportion of Targeted Inventory Dispositioned 174

General Management Measurements 174

Negative Effects of Measurements 175

Chapter 17 - Applicable Information Technology 177

Enterprise Resource Planning (ERP) 177

Supplier Relationship Management (SRM) 177

Dependent Demand Reordering Systems 178

Warehouse Management System 179

Distribution Requirements Planning 180

Advance Shipping Notices 181

Backflushing 181

Electronic Catalogs 182

Electronic Requisitions 182

Electronic Tools 183

Inventory Data Collection Methods 183

The Customized Systems Conundrum 185

Impact of information Technology on Purchasing 186

Answers to Chapter Questions 188

Glossary 211

Index 214

Exam Score Sheet………………………………………………………………………………………217

CPE Exam………………………………………………………………………………………………218

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