T N V SATYA NARAYANA REDDY

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Over 4YEARS 6 Months of experience in SAP R/3 implementation as a PP/QM functional consultant with TWO End–To-End implementations and TWO Support projects. Having TOTAL around 16 + Years of experience with 12 + years of rich industrial domain experience in a cable manufacturing industry in Production Planning and Plant Maintenance departments at various levels of management.

Presently working in 4S Project which is a Support project in ZENSAR TECHNOLOGIES, HYDERABAD. Earlier worked for a support project under contract with WIPRO TECHNOLOGIES for client VF CORP, GREENSBORO, NORTH CAROLINA, USA.Worked in SAP implementation for TATA TAYO ROLLS limited Jamshedpur under contract with DELOITTE Kolkata. Earlier worked in the implementation of SAP ECC 6.0 in JMT AUTO Limited Jamshedpur under contract with DELOITTE Kolkata. Also worked for POC and Implementation for KLHT Secure Printers limited Hyderabad. Worked in configuration, customisation of Master Data, Production Planning, MRP, Product cost planning. Also worked in Quality Management and Plant Maintenance. Responsible for resolving issues related to Batch, Confirmations, Reporting in post implementation support.

Worked for Hindustan Cables Ltd. for 12 + Years in various roles of management. Have good exposure to production planning right from Planning to controlling to quality to delivery. Experience in Plant maintenance of automated machinery with good exposure to Pneumatics, Hydraulics and PLC’s. Have good knowledge in maintaining Utilities like Water treatment plants, Air compressors, Forklifts etc.

EDUCATIONAL QUALIFICATIONS:

QUALIFICATION / YEAR / University / Institution
B.E. MECHANICAL / 1998 / OSMANIA UNIVERSITY
D.M.E. (Diploma in Mechanical Engg) / 1993 / Govt Polytechnic Mahaboob Nagar, AP.

OTHER TRAININGS

Had undergone Training in PNEUMATICS AND HYDRAULIC CIRCUITS

Had undergone SUPERVISORY DEVELOPMENT training

Had undergone training in ISO documentation

EXPERIENCE SUMMARY

  • Has good experience in configuration, customisation, implementation and integration in Discrete, Process and Repetitive manufacturing
  • Has experience in Customizing Quality Management and Plant maintenance
  • Extensively worked in integration with modules like FI, CO, MM and SD
  • Good exposure in Product costing
  • Has good knowledge in SOP, Demand management, MRP, Shop floor control
  • Exposure to Variant Configuration, Batch management
  • Exposure to ASAP in project implementation
  • Used LSMW and BDC for data migration
  • Good knowledge in QM and PM Modules
  • Hands-on exposure in Production Planning right from the Planning to delivery
  • Worked extensively on different planning tools
  • Good analytic and problem solving skills and got awarded for better manpower utilization in Production department

PROFESSIONAL EXPERIENCE DETAILS

Organisation / Under Contract with / Designation / Duration / Project
ZENSAR TECHNOLOGIES HYDERABAD / NA / Consultant / Nov 10 – Till date / Help desk – 4S (Multiple clients – shared services)
Proteus Software Solutions Hyderabad / WIPRO TECHNOLOGIES BANGALORE / Consultant / Dec 09 – Nov 10 / V F CORP Greensboro, North Carolina, USA
DELOITTE INDIA KOLKATA / Consultant / May 08 – Aug 09 / TATA TAYO ROLLS Ltd
Jamshedpur
DELOITTE INDIA KOLKATA / Consultant / Oct 07 – Apr 08 / JMT AUTO Ltd Jamshedpur
NA / Associate Consultant / May 07 – Sep 07 / KLHT secure printers ltd Hyderabad
NA / Assistant Manager Production / Jan’04 – Mar 07 / Production activities
NA / Production Engineer / Jan’00 – Jan’04 / Production activities
NA / Maintenance Engineer/supervisor / Jan’95 – Jan’00 / Plant maintenance

PROJECT SUMMARY (SAP)

Currently working for ZENSAR Technologies since Nov 2010 as a SAP PP/QM Consultant.

Worked with Proteus Software Solutions - HYDERABAD as a SAP – PP/QM functional consultant for 3 years 6 months.

Project # 1

Client : HELP DESK (PENNAR INDUSTRIES, MATRIX LABS,VARROC, HEUBECH, FLAT PRODUCTS,SUN FLAG STEELS, ACG ENGINEERING, SAHAJANAND,MSPL,DISHMAN PHARMA,ACPL,ARCH PHARMA,)

Period: From Nov 10 Till Date

Industry: ENGG/CHEMICAL/STEEL/PHARMA/MEDICAL DEVICES

Project Type: Support and Enhancements

Environment: SAP ECC 6.0

Role: PP and QM Consultant

Clients profile:

SAP SHARED SERVICES FOR MULTIPLE CLIENTS THROUGH OFFSHORE MODEL.

Various clients like Pennar industries, Jindal steels, Matrix Lab, ACG Engineering, VARROC, FLAT PRODUCTS, DISHMAN PHARMA, HEUBECH, etc..,

Roles and Responsibilities

  • Resolving Tickets
  • Resolving Tickets in the areas like Production orders, Confirmations, Goods Receipt, Process orders, Master data, Batch management, Inspection lot processing, UD, Etc
  • Working on Enhancements and Developments
  • Testing
  • Configuration changes as per the client requirement.
  • New Business mapping as per the requirement.
  • User training.

Project # 2

Client : V F CORP

Period: From Dec 09 To Nov 10

Industry: APPAREL and Foot Ware

Project Type: Support and Enhancements

Environment: SAP ECC 4.6 C

Role: SCM Consultant (PP & MM)

Clients profile:

VF Corporationis a leader in branded lifestyle apparel including jeans wear, outdoor products, image apparel, sportswear and contemporary apparel brands. Founded in the year 1899 in Pennsylvania and with head quarters in Greensboro, North Carolina USA.

Working under contract with WIPRO TECHNOLOGIES BANGALORE.

Roles and Responsibilities

  • Resolving Tickets using Manage Now related to SCM including AFS
  • Resolving Tickets in the areas like Shipping, Outbound delivery, PO, Goods Issue, Production order execution, Product type, flip shipments, IDOC processing, Plant creation through Work Flow, Season Codes, Master data related issues,etc.,
  • Working on Enhancements and Developments
  • Preparation of Functional Spec
  • Review of Functional Spec
  • Testing with HP Quality Centre
  • Working in coordination with Onsite Consultant

Project # 3

Client : TATA TAYO ROLLS Limited.

Period: From May 08 to Aug 09

Industry: STEEL

Project Type: Implementation and post imp support

Environment: SAP ECC 6.0

Role: PP, QM and PM

Team Size: 7

Clients profile:

TATA TAYO ROLLS Limited is a pioneer in producing Rolls for Steel mills. They produce both Cast rolls and Forge rolls of various grades and sizes. Their clients are major steel manufacturers around the world like CHORUS, MITTAL STEEL, SAUDI STEELS, ISPAT,VSP, BHILLAI STEEL,TISCO etc.,

They are also producing Pig Iron of different grades. They are expanding into manufacturing of Engineering Forgings, Ingots and Forged rolls.

Worked under contract with Deloitte and Touche consulting India pvt ltd.

Roles and Responsibilities

  • Studied the client’s business processes
  • Done CRP(conference room pilot)
  • preparation of blueprint done
  • Gap Documents prepared
  • Configured the scenarios in PP, QM and PM
  • Used MRP Group, Repetitive manufacturing, Batch management
  • Successfully integrated external systems like PLC and Spectrometer.
  • Assisted in developing customised screens for capturing data of Heat Treatment.
  • Configured Customer Complaint system, Roll history tracking
  • Configured Calibration, Preventive Maintenance
  • Configured scenarios like sub-contracting, Job work
  • Customized system developed for INDUSTRIAL ENGINEERING
  • Prepared test cases and tested successfully
  • Involved in Core Team Training
  • Prepared user manuals, configuration manuals.
  • Integration testing done
  • Data upload done through BDC
  • Go – Live activities carried out SUCCESSFULLY,
  • Developed customized reports like WIP Report, Production Report Daily and Monthly, Rejection Reports Grade wise, Down time Report
  • Resolved issues related to master data, MRP, Confirmation, Goods movement, Product Costing, Quality Postings, etc in Post implementation support

Project # 4

Client : JMT Auto Limited.

Period: From Oct 07 to Apr 08

Industry: Automobile

Project Type: Implementation

Environment: SAP ECC 6.0

Role: PP and QM Consultant

Team Size: 6

Clients profile:

JMT AUTO is a manufacturer of Gears and related products for all type of automobiles with five plants out of which four are located in Jamshedpur and the other in Dharwad Karnataka. They are the suppliers for TELCO, TAFE, LT and other prestigious clients

Worked under contract with Deloitte and Touche consulting India pvt ltd.

Roles and Responsibilities

  • Studied the client’s business process
  • Involved in preparation of blueprint
  • Gap Documents preparation
  • Configured scenarios like sub-contracting, Collective order
  • Core Team and End User training
  • User Manual preparation
  • Preparation of unit testing plan and integration testing plan
  • Uploaded master data using BDC
  • Resolved issues related to integration
  • Prepared Functional Specifications for ABAP objects like WIP report, Production report, Quality certificates, Rejection reports
  • Documentation of processes
  • Given post implementation support
  • Resolved various issues related to production Orders, MRP, Goods movements, Confirmations, Master Data, Quality Module and Product costing

Project # 5

Client : Klht secure printers Limited.

Period: From May 07 – Sep 07

Industry: Printing

Project Type: Implementation

Environment: SAP ECC 6.0

Role: PP consultant

Team Size: 6

Client Profile

KLHT secure printers is a pioneer into printing security products like bank cheques, dd, lotteries, ipos, certificates, railway tickets and allother products. It has two production plants in Hyderabad.Implementation partner is Proteus software solutions Hyderabad.

Roles and Responsibilities

Involved in as-Is study and collected the whole data with consultation with the core team members

  • Prepared POC
  • Involved in Preparation of Blue print document, scenarios for testing
  • Mapped some of the clients business processes into SAP R/3 system
  • Configured the Basic configuration and client related customization
  • Variant configuration used
  • Prepared user manuals
  • Configured batch management
  • Issues related to integration with all other modules resolved
  • Successfully tested the whole business process of the client under various scenarios

Domain Experience:

From JAN 04 – MAR 07

  • Worked as an ASSISTANT MANAGER at HINDUSTAN CABLES LIMITED, HYDERABAD which is a PSU into manufacturing of Telecom Cables with 4 manufacturing units, a Research and Development unit and turnkey divisions through out INDIA with total employee strength of 3500. Responsibilities are:
  • To head the FILLING and SHEATHING department and to look after the whole production process in the department right from Planning till despatching the product.
  • To monitor production activities, quality and process management
  • Ensuring availability of Raw materials and all other Semi finished components required for production
  • Men machine management
  • Arrangement for staff training and reviewing the performance
  • To take care of general administration of the department
  • To raise Purchase Orders for procurement of spares and general operational supplies
  • To coordinate with the customers regarding quality related issues
  • Periodic report generation
  • Liasioning with unions
  • Conducting quality and safety awareness programmes
  • Carry out Process development activities

ACHIEVEMENTS

Was able to reduce scrap, improve quality and achieve targets.

FROM JAN 00 - DEC 04

  • As a PRODUCTION ENGINEER at HINDUSTAN CABLES LIMITED, HYDERABAD

As a production engineer in FILLING and SHEATHIND department my job is to ensure smooth flow of production activity, work allotment, planning daily production plan, quality monitoring.

  • To look after the daily production activities in cyclic shifts
  • To ensure availability of men, machine and material
  • To follow up with preceding departments for arrangement of loads and planning accordingly
  • Ensuring quality and monitoring Process
  • Following up of machine breakdowns with maintenance department
  • Follow up of machine and process set-up at times of changeover
  • Guiding the staff in achieving total quality production
  • Updating staff with latest methodologies of production
  • Report generation

ACHIEVEMENTS

Able to improve productivity, improve quality and reduce scrap

FROM JAN 95 – DEC 99

  • As MAINTENANCE ENGINEER/SUPERVISOR in Mechanical Maintenance department at HINDUSTAN CABLES LIMITED, HYDERABAD

As a maintenance supervisor my job was to see timely rectification of m/c breakdowns. Planning for preventive maintenance, availability of spares.

  • To look after daily maintenance related activities
  • Man power management
  • To look after utilities like Chilled water plants, Water treatment plants, Air compressors and Fork lifts
  • Planning for external processing of spares
  • Maintaining spares and indenting for the same if not available
  • Planning for operational supplies like Kerosene, Hydraulic oils, Diesel etc.,
  • Breakdown analysis and studying possibilities in reducing downtime
  • New indigenous spares development
  • Report preparation
  • Looking after servicing of Fork Lifts
  • Staff training in safety and advanced technologies