October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

SECTION 05720

ORNAMENTAL ALUMINUM RAILINGS

The following specification has been developed by:
Superior Aluminum Products
555 East Main Street
Russia, Ohio 45363-0430
to assist designers in the specification of Heavy-Duty Extruded Shape Non Welded Aluminum Railings for Steps, Ramps and Porches in horizontal rail or picket configuration.
The section has been developed and formatted in accordance with the principals embodied in the Construction Specifications Institute's Manual of Practice and is intended for use in conjunction with Contract Conditions, Bidding Conditions and General Requirements developed in accordance with CSI guidelines.
Notes to the specifier are included in the boxes. Options that must be selected by the specifier are shown in brackets [ ]. Inapplicable clauses shall be deleted..
The section has been developed and formatted in accordance with the principals embodied in the Construction Specifications Institute's Manual of Practice and is intended for use in conjunction with Contract Conditions, Bidding Conditions and General Requirements developed in accordance with CSI guidelines.

PART 1 - GENERAL

1.01SUMMARY

A.Section Includes:

1.Heavy duty aluminum extruded shape top rail, square post framing guardrails.

a.Rotating joint connections to permit adaption to slope.

b.Fabricate railing system [base mounting] [side mounting][embedded into concrete].

2.Extruded shape handrail with cast aluminum wall brackets.

B.Products Not Furnished or Installed under This Section:

1.Sleeves cast in concrete.

1.02RELATED SECTIONS

A.Section [____] - Cast-In-Place Concrete.

B.Section [____] - Steel Stairs and Railings

C.Section [____] - Aluminum Pipe Railings

1.03REFERENCES

Delete references from the list below that are not actually required by the text of the edited section.

A.American National Standard Specifications (ANSI)

1.ANSI A1264.1 - Safety Requirements for Workplace Floor and Wall Openings, Stairs, and Railing Systems.

Ornamental Aluminum Railings

Series 900

05720 - 1

October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

B.American Society for Testing and Materials: Standard Specifications (ASTM)

1.ASTM B 211 - Standard Specification for Aluminum and Aluminum-Alloy Bar, Rod, Wire.

2.ASTM B 247 - Standard Specification for Aluminum and Aluminum Die Forgings, Hand Forgings and rolled Ring Forgings.

3.ASTM B 429 - Standard Specification for Aluminum-Alloy Extruded Structural Pipe and Tube.

4.ASTM E 935 - Standard Test Methods for Permanent Metal Railing Systems and Rails for Buildings.

1.04PERFORMANCE REQUIREMENTS

A.Structural Performance: Engineer, fabricate, and install handrails, guardrails, and railing systems to withstand, when tested per ASTM E 935, loadings required by applicable building and safety codes but not less than the following:

Superior railings are typically designed for ICBO loadings (200 pound concentrated and 50 pound uniform as applied below) however railings can be fabricated to meet other code loading conditions Codes vary in method of application and magnitude of load. Governing code should be checked for specific requirements. Horizontal and vertical concentrated load test of railing systems should be conducted in accordance with ASTM E 935.

1.Concentrated and uniform loading need not be applied simultaneously.

a.Uniform load: [50 pounds per foot (74.3 kg/m)][______] applied at the top in any direction..

b.Concentrated load: [200 pounds (90.6 kg)][______] applied at the top in any direction.

1.05SUBMITTALS

A.Product Data: Submit sufficient manufacturer's data to indicate compliance with these specifications. Mark data to indicate:

1.Details of material and construction.

2.Recommended installation requirements to properly accommodate the proposal railing and accessories.

B.Shop Drawings: Submit shop drawings for fabrication and installation of ornamental metal work. Include plans, elevations and detail sections. Indicate materials, methods, finishes and types of joinery, fasteners, anchorages and accessory items. Provide setting diagrams and templates for anchorages, sleeves, and bolts installed by others.

C.Load Tests: For railings required to meet structural loading requirements, submit results from ASTME935 conducted on the manufacturer’s supplied system indicating compliance with required structural loading.

D.Samples: Submit rail sample of same alloy and thickness of the work:

Select one of the following options based on whether colors have been specified of=r to be selected.

1.Selection: Submit [color charts] [samples of materials] representing manufacturer's full range of available colors.

OR

1.Verification: Two samples, minimum size 6 inches (15 cm) long of same alloy and thickness of the work, representing actual color and finish of products to be installed.

Ornamental Aluminum Railings

Series 900

05720 - 1

October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

1.06QUALITY ASSURANCE

A.Regulatory Requirements: Comply with requirements of building authorities having jurisdiction in Project location and the following:

1.Handrail Standard: ANSI A1264.1

B.Codes and Regulations;

1.Occupational Safety and Health Administration - 29 CFR 1910.23 - Guarding floor and wall openings;

2.International Building Code, ______Edition.

3.ICBO "Uniform Building Code," ______Edition.

4.BOCA "National Building Code," ______Edition.

C.Manufacturer Qualifications: Minimum three (3) years documented experience producing systems specified in this section.

1.07DELIVERY, STORAGE AND HANDLING

A.Deliver handrails, guardrails, railing systems, and related components in protective packaging. Inspect materials to ensure that specified products have been received.

B.Store components to avoid damage from moisture, abrasion, and other construction activities.8

A.Deliver and maintain material in original packaging until installation.

1.09PROJECT CONDITIONS

Include the following for installation on existing steps, walls and structures.

A.Field Measurements: Take measurements of actual dimensions where necessary for fit without gaps. Indicate measurements on shop drawings.

1.010COORDINATION AND SEQUENCING

A.Supply items required to be cast in to concrete or embedded in masonry with setting templates on instruction to appropriate sections.

B.Install railings prior to installation of waterproof membrane coating.

PART 2 - PRODUCTS

2.01MANUFACTURERS

A.Acceptable Manufacturer: Superior Aluminum Products “Heavy-Duty Aluminum Railing":

Select the appropriate Series unless drawing indicate required configuration

B.Guard Rail Series: Series 900 and 950: Pickets shall be 3/4 inch (1.91 cm) square on 41/2 inch (11.43 cm) or 6 inch (15.24 cm) centers, and shall run between the top and bottom rail.

1.950 ADA Regulation Design - 3/4 inch (1.91 cm) square pickets, [2 inch (5.08 cm)] [4 inch (10.16 cm)] square post and 2 inch ( 5.08 cm) wide [905 ][902] top handrail as specified below.

a.Space pickets at [41/2 inch (11.43 cm)] [6 inch (15.24 cm)] centers

Ornamental Aluminum Railings

Series 900

05720 - 1

October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

Series 950 Aluminum Railing was developed to meet state, local and federal codes requiring ADA Regulations and Guidelines. The narrowed 2" maximum top rail on the series 950 allows for a normal grip on ramps, stairs, or on horizontal railing and still maintains a pleasing and aesthetic look. The Series 950 Railing is used on office buildings, commercial applications, hospitals, industrial and educational environments, as well as apartments and homes.

1.900 Design - 3/4 inch (1.91 cm) square pickets, [21/2 inch (6.35 cm)] [4 inch (10.16 cm)] square post and top rail style as specified below.

a. Space pickets at [41/2 inch (11.43 cm)] [6 inch (15.24 cm)] centers.

21/2" wide x 15/8" deep top rail is standard

1.990 Simulated Wood Design - 11/2 inch (3.81 cm) wide x 3/4 inch (1.91 cm) pickets [21/2 inch (6.35 cm)] [4 inch (10.16 cm) ] and top rail style as specified below.

a.Space pickets at [51/4 inch (13.33 cm)] [6 inch (15.24 cm)] centers

2" wide x 4" deep top rail is standard

1.Top Rail Style: [Standard Style A Top Rail System] [Double Top Rail System Style B]

a. Size - [905 -2 inch (5.08 cm) wide x 15/8 inch (4.13 cm) high)][901 ( 21/2 inch (6.35 cm) wide x 15/8 inch (4.13 cm) high)][902 (2 inch (5.08 cm) wide x 4 inch (10.16 cm) high)]

2.Top Rail Style C (requires 4 inch (10.16 cm) Post) - Size [901 ( 21/2 inch (6.35 cm) wide x 15/8 inch (4.13 cm)][902 (2 inch (5.08 cm) wide x 4 inch (10.16 cm) high)]

2.Bottom Rail - Minimum of 15/8 inch (4.13 cm) wide.

3.Straight Rail Panel Design: As indicated

4.Step Rail Panel Design: As indicated

5.Cross Panel Design: As indicated.

6.Cast Ornamentation: [As indicated] [906] [941] [993] [994] [995]

C.Hand Rail System Style D (with mtg. brackets) - [2 inch (5.08 cm) wide x 15/8 inch (4.13 cm) high][ 21/2 inch (6.35 cm) wide x 1inch (2.54 cm) high][2 inch (5.08 cm) wide x 4 inch (10.16 cm) high]

D.Requests for substitutions will be considered in accordance with provisions of [the contract and bid conditions] [Section [______] of Division 1].

2.02RAILING MATERIALS

A.Rail, post and pickets: Aluminum extrusions; alloy and temper 6063-T6.

1.Pipe: ASTM B 429.

2.Tube: ASTM B 211.

B.Base Flanges, Anchors, and railing accessories: ASTM B 247..

1.Manufacturer's standard ANSI 713 alloy cast bases or solid aluminum 6063 stock.

C.Fasteners: Provide concrete anchorage for fastening and complying with applicable Federal standards. All fasteners used in the system shall be aluminum or stainless steel.

D.Grout: Non-shrink Portland cement-based hydraulic grout, mixed and applied in accordance with manufacturer's instructions; gypsum based material are not acceptable.

1.Provide formulation that is resistant to erosion from water exposure without needing protection by a sealer or waterproof coating and that is recommended by manufacturer for exterior use.

Ornamental Aluminum Railings

Series 900

05720 - 1

October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

2.03FABRICATION

A.Top rails shall be continuous without splices except for lengths longer than 24 feet (7.31 meters).

For Series 900 and 950

B.Fabricate railing system to meet step railing requirements by providing a rectangular hole in bottom rail.

For Series 990

B.Fabricate railing system to meet step railing requirements; riser and tread dimensions of the steps.

C.Cuts shall be clean and free of chamfer, from deburring, nicks and burrs. Drill holes of proper size for a tight flush fit of rivets and screws.

1.All posts grouted in concrete to have one nominal 1/4 inch (6.0 mm) nominal diameter weep hole, 1/2 inch (12.0 mm) nominal above post collar, in the plane of the rail

D.Provide components required for anchorage of framing. Fabricate anchors and related components of material and finish as required, or as specifically noted.

2.04FINISHES

A.Prefabrication External Protection: [Baked-on Enamel][Anodized][Duranodic] coating.

Superior Aluminum Pipe Railing and Pipe Picket Railing, offers several decorative finishes.

1.Baked on Enamel Colors: [White] [Almond] [Green] [Brown] [Light Bronze] [Dark Bronze] [Black] [Sandstone] [Selected from full range of manufacturer's standard colors].

OR

1.Clear Anodized Finish: [ClassI, AA-M12C22A21 standard] [ClassI, AA-M12C22A41 1 hour].

OR

1.Duranodic (Color) Anodic Finish: ClassI, AA-M12C22A42 [Dark Bronze][Black].

PART 3 - EXECUTION

3.01EXAMINATION

A.Installer's Examination: Examine conditions under which construction activities of this section are to be performed,

1.Submit written notification to Architect and system manufacturer if such conditions are unacceptable.

2.Beginning erection constitutes installer's acceptance of conditions.

3.02PREPARATION

A.Ensure that adjacent surfaces, structures, and finishes are protected from damage by construction activities of this section.

3.03INSTALLATION

A.Install units in accordance with the manufacturer's instructions. Keep perimeter lines straight, plumb, and level. Provide grounds, clips, backing materials, adhesives, brackets, anchors, and accessories necessary for a complete installation.

1.Expansion Bolt Mounting: Anchor through base plates to concrete substrate.

Ornamental Aluminum Railings

Series 900

05720 - 1

October 22, 2018

Superior Aluminum Products Inc. - Guide Specification

OR

1.Sleeve Mounting:

a.Arrange for casting of sleeves or core drill insitu concrete to provide holes for railing uprights.

b.After setting, fill holes with hydraulic grout; brace members until grout is cured.

3.04ERECTION TOLERANCES

A.Install railings plumb and level, securely fastened, with vertical members plumb.

1.Maximum variation from plumb: 1/4 inch (6.0 mm).

2.Maximum misalignment from true position: 1/4 inch (6.0 mm).

3.Maximum misalignment between adjacent separated members: 1/8 inch (3.0 mm).

3.05CLEANING AND PROTECTION

A.Remove dust or other foreign matter from component surfaces; clean finishes in accordance with manufacturer's instructions.

1.Clean units in accordance with the manufacturer's instructions.

B.Protection: After installation, protect installed work until project completion.

1.Ensure that finishes and structure of installed systems are not damaged by subsequent construction activities.

2.If minor damage to finishes occurs, repair damage in accordance with manufacturer's recommendations; provide replacement components if repaired finishes are unacceptable to Architect.

END OF SECTION

Ornamental Aluminum Railings

Series 900

05720 - 1