LIFT PLAN

Reference: MGUID-70003 Lift Plan Guideline available on Ontario Operations Maintenance Standards Website:

1.0 GENERAL INFORMATION
  • Work Order/Project reference
  • Purpose of lift
  • Items to be lifted
  • Location of Lift
  • Date of lift

Lift Supervisor / Phone: / Mobile:
Lift equipment #1 / Lift equipment #2
Is there an existing SAP Task List or existing Procedure describing this lift? / Yes / No
If YES, review to ensure content is applicable to the current lift. Print for review with lift team and sign-offs (as is applicable).
If NO, create a new Lift Plan. If the lift plan will be used again, provide details to the area’s Maintenance Planner so that the lift plan details can be saved to a SAP Task List or specific Job Procedure for future reference.
2.0 CRANE DETAILS
MOBILE CRANE / FIXED CRANE
Manufacturer/Model or Equipment number / Equipment Number
Maximum Crane Capacity (lbs.) / Maximum Crane Capacity (Tons) – Main Hoist
Boom Length / Jib Length (if applicable) / Maximum Crane Capacity (Tons) – Auxiliary Hoist
Lowest boom angle (ft.)
Maximum radius
Maximum rated capacity for lift radius and boom angle (lbs.)
Lift Rated Capacity (%)
Weight of load considering the limits loading table to the corresponding distance in which it is lifted
Outriggers footplate size (sq. ft.)
Temperature de-rating
Maximum wind speed
Comments: Add any additional information related to any lift equipment being used e.g. additional lift equipment etc.
3.0 LIFT CALCULATIONS
Load weight (lbs.)
Source of load weight i.e. packing slip, calculated, scale
Rigging weight i.e. blocks, lifting beams, slings, shackles, ropes etc. (lbs.)
Total load weight (lbs.) LOAD + RIGGING Total load weight shall not exceed Maximum Crane Capacity
Height of Lift (ft.) / Surface area of load (sq. ft.) Consider impact due to wind
# of Tag lines required to stabilize load / Working Load Limit (WLL) – refer to WLL chart (lbs.) based on sling angle required
Everything below the hook point is calculated in the load. The load’s center of gravity should be within and below hitch points, in line with the hook. If there is potential that the load may be frozen, stuck, caught on other structures or ground, or under water – ensure the load is free before attempting the lift.
Comments: Add any other calculations e.g. to stabilize the load, wire softeners for sharp edges, additional hitch points etc.
4.0 RIGGING DETAILS
Sling(s) – identify the number of slings to be used, their length, diameter and capacity (lbs.)
Shackles – identify the number of shackles to be used, their size, type and capacity (lbs.)
Hitch configuration – sling angle: identify i.e. multi-leg bridles, basket, choker, vertical, etc.
Specialty rigging – identify if using spreader beams or equalizer beams, turnbuckles, come-a-longs or chainfalls etc.
Hitch/lifting points:
Comments: Add any additional information related to rigging hardware or devices to be used.
5.0 LIFT TEAM
Role / Name(s) / Contact details
Superintendent (for critical lift)
Lift Supervisor/Leader
Lift Plan Preparer
Crane Operator #1
Crane Operator #2
Signal Person(s)
Rigger(s)
Emergency contact(s)
Others as is applicable: i.e. contractors*
*If any of the lift activities are being performed by an external contractor, provide the contracting company’s name, names and contact information for the contractor’s supervisor and workers, including their roles in the lift operation. Provide the name and contact details for the Vale Contract Manager or plant contact person responsible for the contractor. Identify how qualifications and licensing required to rig/lift loads has been verified as is applicable. Use addition pages as required.

Employees shall only execute rigging and lift activities they have been trained and qualified to perform. It is the responsibility of the supervisor to ensure employees executing these activities are trained, qualified and able to safely apply the rigging and operate the lifting equipment required. If an employee is uncomfortable with any rigging or lift activity assigned, he or she must STOP and advise his or her supervisor.

6.0 LIFT LAYOUT SKETCH
Make a sketch to assist in clarification of crane set-up in relation to load, surrounding structures, rigging and lay-down location or direction of travel, roped off areas etc. Where needed, add additional sketches to show the sequence of events e.g. where multiple moves are required and each has unique requirements or unique hazards/controls.
7.0 COMMUNICATION
Method of communication between lift team members i.e., hand signals, radio (ensure radio channel is secure)
Method of communication to keep the lift area clear of personnel not involved in the lifting operation
Comments: Add any other details related to communications required to ensure a safe lift operation.
8.0 RISK ASSESSMENT
Attach a copy of the risk assessment to written lift plan.
Examples of common considerations:
•underground hazards (gas line, water lines)
•poor or unknown soil conditions
•blocking or crane mat requirements
•proximity to electrical hazards, powerlines
•lighting conditions
•process hazards
•proximity to structures
•waterways
•emergency response
•rescue plan (if applicable)
•wind speed
•temperature
•head room
•local security controls
•environmental
•confined space e.g. rescue plan
The above list is not exhaustive.
9.0 LIFT DAY CHECKLIST
A lift day checklist is a key element to successful completion of the lift. When all the planning work has been completed in preparation for the lifting operation, a final lift day checklist can be a helpful tool to be used in the pre-lift meeting review with those involved in the lift activity.
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Comments: Add any additional details i.e., other topics for pre-lift team meeting etc.
10. LIFT PLAN APPROVAL
Name (PRINT) / Signature / Date / Contact Info
Superintendent (or designate)
(At Vale, a lift plan for a lift categorized as “critical” must be reviewed and approved by the Superintendent or designate)
11. TEAM MEMBER PRE-LIFT MEETING - LIFT PLAN REVIEW
  1. I know the limits of the equipment that is being used for the lift.
  2. I know the weight of the load being lifted and it falls within the limits of the equipment available.
  3. Controls to manage risk associated with the lift have been defined and shared with me.
  4. I have the appropriate knowledge and qualification(s) to perform the rigging/lifting task assigned to me.
  5. I am aware of the warning systems in place to prevent people and mobile equipment from entering the path of the lift.

Name (PRINT) / Signature / Date / Contact Info
Lift Lead (if applicable)
Lift Supervisor
Lift Plan Preparer
Crane Operator #1
Crane Operator #2
Rigger(s)
Signal Person(s)
Others:

FOR INTERNALUSE ONLY Page 1 of 6 Last Revised 2016/12/12