***PRODUCTON FLOW CHART***

Production Process of Cannula Manufacturing Line

Inspection / Test / Production
Process / Machines
Equipment
Raw & Sub Material

Inspection for the incoming material Incoming of Raw/Sub MaterialLaboratory equipment

Stainless steel pipe, cutting disk, etc. 

PVC filmPVC film wrapping of the pipeWrapping tool

Visual inspection Cutting Cutting machine

Cutting disk, oil, water, etc.(Cutting of the stainless steel pipeVenire caliper

According to the specified sizes)

Barrel stone(Pink ball) Barreling Barrel grinding machine

DES-23(Barrel grinding to get rid of bur

on the cut surface)

Selecting Selecting machine

(Selecting in even uniform)

Stainless brush Deburring Deburring machine

(Getting rid of the bur of

the cutting surface)

Water cleansing Washing unit

(Cleansing of the pipe by using

of water)

Drying Oven dryer

(Drying the pipe after washing)

Taping tape Taping Taping machine

(Taping on the dried pipe in a line)

Grinding stone, Oil Grinding Grinding machine

(Grinding the cutting end of the

pipe at 3 angle)

Glass beads Honing Honing machine

(Getting rid of bur on the

grinding surface)

Phosphoric acid Electrolyzing Electrolyzer

(Electrolytic polishing for

point of the needle)

Alkhalic cleanser 1st Ultrasonic cleansing Ultrasonic machine

(Ultrasonic cleansing of in3 station type

and outside of the needle)

Trichro-Ethylene, citric acid 2ND Ultrasonic cleansing Ultrasonic machine

(Ultrasonic cleansing of1 station type

remaining tape on the needle)

ass beads Drying Oven dryer

(Drying the cleansed needle)

Glass beads Testing, Inspection Stereoscope

Sharpness tester

Needle assembly line Completed semi-products to customer

Production process of needle assembly line

Inspection / Test / Production
Process / Machines
Equipment
Raw & Sub Material

Inspection for the incoming material Incoming of Raw/Sub MaterialLaboratory equipment

(Sample inspection) 

Hub, Needle cap, Cannula, Epoxy, 

Freon & Silicon 

Visual inspection  Hub setting

Hub 

Electric discharging Electric Discharger

(Electric treatment to the jub to

a strengthen the pull-out strength)

Visual inspection  Cannula inserting Cannula inserting

Cannula, Hub(Cannula inserting into the Hub)Machine

Visual inspection  Epoxy bonding Epoxy bonding machine

Epoxy, Cannula, Hub(Epoxy bonding of cannula with hub)

Pull - out  Epoxy drying/Curing Drying unit

Visual inspection Silicone oil coating, Air flow test Silicone oil coating

Silicone, Freon, Air (Silicone oil coating and air flow Air flow test device

test for the needle)

Visual inspection  Needle Cap setting Needle cap setting

Needle cap, Cannula, Hub(Needle cap covering on toMachine

the Cannula + Hub)

Visual inspection  Needle cap pressing Needle cap pressing

(Needle cap pressing after needleMachine

cap setting)

Visual inspection Picking-up of assembly NeedleAssembled needle

(Ejection of the completelyPicking-up machine

assembled needle)

Syringe with needle assembly

Process of Syringe manufacturing & Syringe with needle assembly

Inspection / Test / Production
Process / Machines
Equipment
Raw & Sub Material

Inspection for the incoming material Incoming of Raw/Sub MaterialLaboratory equipment

(Sample inspection) 

Polyporpylene, Pigment, Injection oil 

Intermediate inspection for the parts in process Injection molding Injection molding

(Sample inspection)(Injection molding of Barrel,machine, cooling tower,

Plunger, Hub, Cap)Chiller, etc.

Barrel, Ink, solvent, Adhesive, etc. Printing Printing machine,

(Gravure printing on Syringe Cooper plate, Roller,

barrel)etc.

Visual inspection  Cannula inserting Cannula inserting

Cannula, Hub(Cannula inserting into the Hub)Machine

Intermediate inspection for the semi-products Syringe with needle assembly Assembling machine

(Sample inspection)(Automatic assembling of Barrel,Silicone mixer

Barrel, Plunger, Gasket, Needle Plunger, Gasket, Needle)

Individual, Inner box & out box packing

Individual, Inner box and outer box packaging

Intermediate inspection for the packaging Individual packaging Blister packing machine

(Sample inspection)(Blister packaging or Heat sealingor Heat sealing machine

Barrel, Paper, Film, Blister for individual pack)

Visual inspection for the packaging Inner box, Out-box packing Banding machine

In/Out box, Opp tape, Band 

Sterilizing Sterilizer

(E.O. Gas sterilizing)

Biological, Chemical tests for Sterility  Quarantine

Final inspection for shipment  Warehousing

Stuffing & Shipping