DPNS 1562:2000

DPNS 1562:2001

ICS 97.140

School furniture – Specification

1

DPNS 1562:2001

PHILIPPINE NATIONAL STANDARD DPNS 1562:2001

School furniture - Specification

1 Scope

This standard specifies the requirements for desk, tablet-arm chair, table and chair used in the classroom in all educational level.

2 References

The titles of the standards publications referred to in this standard are listed in the inside back cover.

3Definitions

For the purpose of this standard, the following definitions apply:

3.1

adhesive

a substance capable of holding materials together by surface attachment. It is a general term and includes cements, mucilage, and paste, as well as glue.

3.2

bark

the layer of a tree outside the cambium.

3.3

board

lumber less than 50mm in nominal thickness. Boards less than 150mm in width may be classified as strips.

3.4

boxed heart

the term used when the pith falls entirely within the four faces of a piece of wood anywhere in its length. Also called boxed pitch.

3.5

decay

decomposition of wood substance by fungi, resulting in softening, loss of strength and weight, and often in change of texture and color.

3.6

defect

any irregularity or imperfection in wood that reduces the volume of sound wood or lowers its durability, strength or utility value.

3.7

desk

a table, frame and case that has a sloping or horizontal surface especially for writing and reading and is often provided with drawers, compartments and pigeon holes

3.8

dimension

lumber from nominal 50mm through 100mm thick and 50mm or more wider.

3.9

end check

a seasoning check occuring on the end of a board

3.10

equilibrium moisture content (EMC)

a moisture content at which wood either gains or loses moisture to the surrounding air.

3.11

fiber board

a board generic term inclusive of sheet material of widely varying densities manufactured of refined or partially refined wood (or other vegetable) fibers. Binding agents and other materials may be added to increase strength, resistance to moisture, fire, or decay, or to improve some other property.

3.12

honeycombing

checks, often not visible at the surface, that occur in the interior of a piece of wood, usually along the wood rays.

3.13

knot

that portion of a branch or limb which has been surrounded by subsequent growth of the wood of the stem. The shape of the knot as it appears on a cut surface depends on the angle of the cut relative to the long axis of the knot.

3.14

laminated wood

an assembly made by bonding layers of veneer or lumber with an adhesive so that the grain of all laminations is essentially parallel

3.15

lumber

the product of the sawmill and planning mill usually not further manufactured other than by sawing, resawing, passing lengthwise through a standard planing machine, crosscutting to length, and matching.

3.16

moisture content

the amount of water contained in the wood, usually expressed as a percentage of the mass of oven-dry wood.

3.17

particle board

a generic term or a panel manufactured from lignocellulosic materials-commonly wood-essentially in the form of particles (as distinct from fibers). These materials are bonded together with synthetic resin or other suitable binder, under heat and pressure, by a process wherein the interparticle bonds are created wholly by the added binder.

3.18

plywood

a composite panel or board made up of cross-banded layers of veneer only or veneer in combination with a core of lumber or of particleboard bonded with an adhesive. Generally the grain of one or more plies is roughly at right angles to the other plies, and almost always a odd number of plies are used.

3.19

pitch

the small, soft core occuring near the center of a tree trunk, branch, twig, or log.

3.20

sapwood

the living wood of pale color near the outside of the log. Under most conditions the sapwood is more susceptible to decay than heartwood.

3.21

sound knot

a knot that is solid across its face, at least as hard as the surrounding wood, and shows no indication of decay.

3.22

split

a lengthwise separation of the wood, due to the tearing apart of the wood cells.

3.23

surface check

a check occuring on the surface of a piece of wood, usually on the tangential face not extending through the piece.

3.24

tablet arm-chair

a chair with one arm that is broadened to serve as a writing surface

3.25

timber

lumber 125mm or more in least dimension.

3.26

veneer

a thin layer or sheet of wood.

3.27

wane

bark or lack of wood.

3.28

warp

any variation from a true plane surface. It includes bow, crook, cup and twist

4 Requirements

4.1 Materials

4.1.1 Solid wood

a)Dimensions and tolerances of solid wood shall be in accordance with PNS 173.

b)Classification and grades of sawn lumber shall be in accordance with PNS 194.

4.1.1.1Moisture content

All solid wood used for school furniture used in the local market, shall have a moisture content of not more than 16 percent for room temperature and 12 percent for air-conditioned room.

All solid wood used for school furniture used for export shall be dried to a moisture content range of 6-12 percent at the time of shipment, depending upon the equilibrium moisture content (EMC) of the importing countries.

To ensure that the moisture content is between 12% to 16% a calibrated electric moisture meter shall be use or the method specified in ISO 3130.

4.1.1.2Defects and imperfections

Defects and imperfections that are permitted or not permitted for sawn wood for furniture production shall be in accordance with table 1. Defects of wood other than specified in table 1 shall be in accordance with PNS 194.

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DPNS 1562:2001

Table 1 - Permissible defects for school furniture

Possible defects and imperfections that are permitted and not permitted
Components
Defects / Leg / Rail / Seat / Splat/Backrest / Top/Tablet / Support/Stretcher
  1. Bark or Wane
/ Not Permitted / Not Permitted /
Not Permitted
/ Not Permitted / Not Permitted / Not Permitted
  1. Bast
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Boxed heart and exposed pith
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Damages caused by insects
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Decay
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Dead knots
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Pitch pocket
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Scar
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Fuzziness
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted
  1. Sapwood
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted
  1. Water-saturated wood
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Honeycombing
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Pith or brittle heart
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Knot holes
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Cluster Bright Sapwood
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Sloping grain
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted
  1. Variations in color of wood
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted
  1. End check/Split
/ Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted / Not Permitted
  1. Surface check
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted
  1. Sound knot
/ Permitted / Permitted / Permitted / Permitted / Permitted / Permitted

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DPNS 1562:2001

4.1.2Laminated wood

Wood used for laminated lumber shall be in accordance with table 1.

4.1.3Wood-based composite panels

Wood-based composite panels include particle board and fiber board.

4.1.3.1Particle board - Particle board panel shall be in accordance with PNS 230.

4.1.3.2Fiber board - Classification of fiber board shall be in accordance with PNS 721.

4.1.4Veneered face panels

4.1.4.1Veneered face panel - Veneered face panel such as plywood and blockboard shall be in accordance with PNS 196.

4.1.4.2Veneers shall be in accordance with SAO 5-1.

4.1.5 Metals

4.1.5.1Steel bars used in furniture shall be in accordance with ASTM A 575 and ASTM A 663/A 663M.

4.1.5.2Steel tubes used in furniture shall be in accordance with ASTM A 618.

4.1.5.3Steel sheets used in furniture shall be in accordance with PNS 127.

4.1.5.4Aluminum alloys used in furniture shall be in accordance with PNS 1443.

4.1.6Plastics

Polypropylene and any similar thermoplastics material used in the manufacture of furniture shall be odorless, and shall be based on an ultra violet stabilized thermoplastics polymeric material of an acceptable designation in accordance with ISO 1873-1 and further modified by the addition of the necessary pigment(s).

4.1.7Synthetic resin material

The fibre glass reinforced polyester resin, of which amount of glass fibre is 30% or over of total mass, and of thickness of 3.0 mm or more shall be used. Other synthetic resin equal or superior having strength and durability to polyester resin may be used.

4.1.8 Adhesives

The adhesives to be used for school furniture shall be of good quality with high resistance to water, weather, temperature and micro-organisms and shall not emit poisonous matters hazardous to the person.

4.1.9Paints

4.1.9.1Primer - A zinc chromate primer that complies with the requirements in PNS 366.

4.1.9.2Paints – Paints to be used for school furniture shall be in accordance with PNS 224 and PNS 225.

4.1.10Fittings, fasteners, clips, rivets, locks and washers

All fittings, fasteners, clips, rivets, locks and washers shall be of acceptable quality and size and shall, unless of an intrinsically corrosion-resistant metal or other acceptable material, be of mild steel having an electrodeposited finish that complies with the following:

4.1.10.1Nickel and chromium coatings shall be in accordance with PNS 664.

4.1.10.2Zinc and cadmium coatings on clips, rivets and washers shall be of an acceptable quality.

4.1.10.3Cadmium coatings on bolts, nuts and screws shall be of an acceptable quality.

4.1.10.4Zinc coatings on bolts, nuts and screws shall be in accordance with PNS 676.

4.2Construction

4.2.1General

The desk chairs, tablet-arm chair and tables shall be of rigid construction. When tested in accordance with the relevant tests specified in PNS 1660 and PNS 1659. No part of any unit shall develop any fracture or apparent loosening of a joint that is intended to be rigid, or any deformation that will affect the functioning or appearance (or both) of the unit. Stackable units shall remain functional after the relevant tests have been completed.

4.2.2Wood-based panels

Panels intended to be used for school furniture shall have the following requirements:

  1. Dimensional stability
  1. Sufficient strength and rigidity, particularly transverse tensile strength
  1. Good screw-holding characteristics, and ease of gluing
  1. Good workability and working endurance

4.2.3Stackability/Nesting

The frames of tables, desk and chairs shall be so constructed that units of the same type and size can nest closely and neatly over one another. The design shall prevent damage by abrasion between the units as a result of stacking, or acceptable stacking blocks shall be strategically fitted.

4.2.4Bends in tubes

Tubes shall be so bent that even curves are formed within normal mill tolerances. The tubes shall be free from defects caused by bending, such as crushing, crimping, any flattening or reduction in diameter, or alteration in squareness or shape.

4.2.5Ends of tubes

4.2.5.1Leg ends – Leg ends shall be closed by means of tightly fitting stoppers of an acceptable material and design. When required, ends shall further be enclosed in acceptable ferrules of a non-staining material and shall be properly glued to the leg ends.

4.2.5.2Other ends – When so required, other ends that are exposed shall be neatly closed off, by means of acceptable cropping or plugging.

4.2.6Holes in tubes

4.2.6.1Drain holes – When required, drain holes of acceptable dimensions shall be made in appropriate positions in the tubular frames, for the drainage of fluids used during the finishing process of manufacture.

4.2.6.2Holes for screws, bolts and rivets – Holes for screws, bolts and rivets shall be so drilled, punched or pressed that they are free from burrs and that will not cause excessive indentation or deformation of the tube. Holes shall be so countersunk or dimpled that the protrusion of the screw head is not beyond the level of the surrounding metal when the screws have been tightened. A tolerance of +1 mm on hole centers shall be allowed.

4.2.7Welding

4.2.7.1Manual welding – All welding shall be carried out by means of an acceptable welding process, using suitable filler metal to produce a close-fitting and aligned joint. The welding procedure used shall be such as to ensure that the weld metal, the heat-affected zone and the surrounding parent meal are free from cracks, unacceptable cavities, porosity, trapped slag, overlap or undue undercut. There shall be full penetration of the joint and the weld shall produce a joint having mechanical properties of least the same as those of the parent metal. The welded faces shall be smooth and cleaned of all flux and spatter before any paint pre-treatment applied.

4.2.7.2Spot welding – Spot welds shall be resistance spot welds and joints shall be close-fitting and in correct alignment. There shall be proper fusion of the welded parts, and any indention at the weld shall be minimal. Spot welds shall be so spaced as to provide a strong acceptable joint.

4.2.8Pre-treatment of painted and electrodeposited surfaces

Painted and electrodeposited surfaces shall be smoothly finished and shall be acceptably prepared before the application of any coating.

4.2.9Painted coating on metal

Enamel finishes – Enamel finishes shall consist of one or two coats of a primer as specified in 4.1.9. The dry film thickness of the finish, when measured in conformance with PNS 1833shall be at least 60 m.

4.2.10Fasteners

4.2.10.1Bolts and nuts – Unless the nuts are self-locking, a lock washer or spring washer shall be fitted between the nut and the surface on which it bears.

4.2.10.2Woodscrews – Woodscrews used in positions where direct bodily contact occurs shall have raised heads, while other screws shall be countersunk.

4.2.10.3Rivets – Where plywood and thermoplastics seats and backrests are used, they may be secured to the metal frames by means of pop rivets, or other acceptable means.

4.2.11Table tops

4.2.11.2Solid and laminated timber tops – Solid and laminated timber for timber tops conform with the relevant requirements for 4.1.1 - 4.1.2 and 4.2.2. Tops shall be secured to the frame by means of at least six screws, or other acceptable means. Joints in both solid and laminated timber tops shall be either acceptable but joints or F-profiled joints, and shall e so assembled that warping or distortion is obviated.

4.2.11.3Composite timber tops – A composite timber top shall be of veneered battenboard, veneered blockboard, veneered or plain fiberboard, PVC-veneered of lamin-veneered board, plain particle board, or plywood. The upper surfaces of the edgings shall be flush with the upper surface of the top, and the arris shall be acceptably chamfered. Edgings shall be uniform thickness, close-fitting and without gaps between adjacent veneers or substrates.

4.2.11.4Thermoplastics tops – Polypropylene or any other equivalent thermoplastics materials for table tops shall conform with the requirements of 4.1.6 and the mass of a top shall not differ by more than 2% from the average mass (based on the mass of at least 10 tops). Acceptable and well proven moulding techniques shall be applied in order to eliminate possible internal defects and stresses.

4.3Finish

4.3.1General – Units shall be solidly constructed and shall have a neat appearance, and all surfaces and fittings shall have a smooth, even and uniform finish. All arises shall be so smoothed and rounded that the clothes of the user will not be damaged or soiled and that no discomfort or injury will be caused to a user during normal use or handling. The finish shall be in accordance with acceptable types such as paint, varnish and lacquer and shall be non-toxic.

4.3.2Timber components – All timber surfaces and edges shall be acceptable sealed and no overspray, dripping or orange peel effect shall be visible. Surfaces shall free from splits cavities, indentations, grooves and other interruptions. There shall be no evidence of split and uncleaned adhesives, or dirt beneath the protective coating.

4.3.3Thermoplastics components

4.3.3.1Moulded thermoplastics surfaces – Polypropylene and other equivalent moulded thermoplastics components such as shells, seats, backrests and tops shall be free from flashing, and all corners shall be rounded. The color of components shall be uniform and an acceptable match to the required color. When surfaces are measured for reflection of light in conformance with PNS 478, the specular gloss at 60° shall be less than 40.

4.3.3.2Veneered thermoplastics surfaces – PVC-veneered and lamin-veneered surfaces shall show no sign of glue starvation or irregularities in the surface pattern of the base material, cracks, chips, crazing and delamination that may affect the appearance or serviceability (or both) of a table. The outer surfaces of edgings shall be chamfered and no evidence of any of the following shall be visible:

  1. Lifting at the edges;
  2. Blistering;
  3. Overlapping;
  4. Open joints;
  5. Exposure of adhesive or substrate (or both); or
  6. Irregularities of the substrate.

4.3.4Metal components

4.3.4.1Electrodeposited coatings – The type of electrodeposited coating (i.e. nickel and chromium, or zinc and cadmium) on components shall be as required. The coatings shall have a corrosion resistance at least the same at that of the surrounding area in which the component is used. An electrodeposited coating shall be of one of the following types:

a.Nickel and chromium coatings – Nickel and chromium coatings shall be free from defects such as uncoated areas, blisters, roughness, pits, cloudy patches, discoloration and stains. The initial and subsequent electrodeposited layers shall conform with annex B2 or the coatings shall continue to adhere to the base metal, shall show no sign of separation between the electrodeposited layers, and shall be in accordance with the relevant requirements of 4.1.10.1.

b.Zinc and cadmium coatings – When tested in accordance with annex B2, the thickness and adhesion of zinc and cadmium coatings on fastening and fittings shall conform with the relevant requirements of 4.1.10.2 - 4.1.10.4.

4.3.5Paint coatings – Surfaces to be painted shall be free from burrs and sharp edges and the painted finish shall be smooth uniformly applied and free from visible defects. When the finish is tested in conformance with ISO 1518, the edges of the groove shall not be jagged and there shall be not exposure of the underlying metal.