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Tool list Welder 2006/31.5.06
Name of trade (s) for which affiliation sought : WELDER (GAS & ELECTRIC)
Total Number of units: No. of units in I shift :
No. of units in II shift :
No. of units in III shift :
S. No
1 / Name of the tools, equipment and machinery as per syllabus2 / Number required for Instructor and Trainees for one unit as per DGE&T
norms
3 / Total (units affiliated and sought affiliat- ion)
4 / Total number actually available for all the units
5 / Indicate shortage if any
6 / Percent-age of availability (Item wise)
7
TRAINEES KIT
1 / Gloves pair leather / 132 / Apron leather / 13
3 / Screen Welding Helmet type / 13
4 / Screen Welding hand / 13
5 / Goggles pair Welder / 13
6 / Hammer scaling 0.25 kg. with handle. / 13
7 / Chisel cold flat 19mm / 13
8 / Centre punch 9mm x 127mm / 13
9 / Dividers 20cm. / 13
10 / Caliper outside 15cm. / 13
11 / Rule 60 cm. two fold brass tipped to read inches and mm / 13
12 / Wire brush 15cm x 3.7cm. / 13
13 / Spark lighter / 13
14 / Chipping screen hand / 13
15 / Safety boots for welders / 13 pairs
16 / Safety goggles / 13 pairs
17 / Square blade 15cm. / 12
18 / Scriber 15cm. / 12
19 / Tongs holding 30cm. / 12
SHOP OUT-FIT
20 / Brass rule 30cm or nickel chrome steel rule 30cm. / 0421 / Hammer ball pein 1 kg with handle. / 04
22 / Chisel cold cross 9mm. / 08
23 / Screw Driver 25cm blade and 20cm blade. / 01each
24 / Leg vice on stand 150mm. / 01
25 / Number punch 6mm and Letter punch 6mm / 01set
26 / Hacksaw frame adjustable 30cm. / 04
27 / Hammering blocks 5 cm hick 60 sq. / 02
28 /
Magnifying glass 15 cm.
/ 0429 / Weld measuring gauge fillet and butt. / 02
30 / File half round bastard 30cm. / 06
31 / File flat 35cm. rough. / 06
32 / Spanner 12mm and 15mm double ended. / 04
33 / Spanner D.E. 6mm to 15mm by 1.5mm set of Nos. / 01set
34 / Clamps 10cm., 15cm., 20cm., 30cm. / 02 each
35 / Hammer sledge double faced 3 kg. / 01
36 / Pipe wrench 25cm and 35cm. / 01each
37 / Steel tape 182cm flexible in case. / 03
38 / Tinmans' Square 60cm x 30cm. / 01
39 / Welding torches with nozzles 2 to 45.
Low pressure with Nozzle / 06 sets
2 sets
40 / Metal power spray equipment for metalizing & hard facing Kit “Oxy-Acetylene Manual process” / 01 kit.
41 / Earth Clamps. / 12
42 / Pipe cutter (Cap. 50mm dia) / 01 set
43 / Cutting torch Oxy-acetylene with cutting nozzles 3/64. / 02 sets
44 / Heavy-duty cutting and sqouging blow pipe with cutting and sqouging nozzles. / 01 set
45 / Electrode holder 400 Amps. / 06
46 / Welding rubber hose, oxygen and acetylene 8mm. / 65 meters each
47 / Rubber hose clips. / 50
48 / Spindle key (for opening cylinder valve) / 08
49 / Pressure regulator oxygen double stage / 08
50 / Pressure regulator acetylene Regulators. / 08
51 / Tip Cleaner / 08 sets
52 / Glasses colored 108 x 82 x 3mm DIN 11 A. 13A. / 16
53 / Glass white 108 x 82mm. / 32
54 / Outfit spanner / 08
55 / Rubber hose pipe block and red 5 mm. / 30 meter
56 / Leather sleeves. / 12 pairs.
GENERAL INSTALLATION
57 / Transformer welding continuous welding current with all accessories.300 Amps. 400 Amps. / 02 sets
02 sets
58 / Arc Welding set rectifier type 300-450 Amps. continuous welding current with all accessories. / 01 set
59 / Welding Generator DC rotary set 200-300 Amps. with all accessories. / 01 set
60 / CO2 welding machine complete 400 amps. / 01 set
61 / TIG welding set complete 300 amps. AC/DC / 01 set
62 / Welding cables to carry 350 amps. with flexible rubber. / 45 meter
63 / Lugs for cables / 24
64 / Oxygen cutting machine (Line & circle). / 01
65 / Gas welding table 822 x 92 + 60cm. fire buckets on stand with positioner. / 06 for one each trainees
66 / Arc welding table all metal with positioner 122 x 92 x 60 cm. / 06
67 / Trolley for cylinder (H.P. unit). / 02
68 / Bench shear hand capacity upto 5 mm. / 01
69 / D.E. Grinder 30cm wheel motorised pedestal type. / 01
70 / Vice bench 10cm. Jaw / 06
71 / Power hacksaw / 01
72 / Electrode drying oven thermostatically controlled temperature 0-250C 10 kg/cap. / 01
73 / AG 7 Grinder / 01
74 / Portable drilling machine (cap.6mm.) / 01
75 / Braze weld equipment Erazer which can be used with existing welding transformer. / 01
76 / Fire extinguishers (foam type and Co2 type). / 02 each
77 / Metal rack 182 x 152 x 45cm. / 01
78 / Instructors table (Steel). / 01
79 / Black board with easel / 01
80 / Instructors chair (Steel). / 01
81 / First Aid Box. / 01
82 / Welding helmets / 6 Nos.
83 / Fire buckets with stand / 03
84 / Steel lockers with
8 pigeonholes. / 02
NOTE :-
1. No additional items are required to be provided for the unit or batch working in the second shift except the items under trainee's tool kit and lockers.
2. Provision of cleaning of periodically welding helmets and goggles with antiseptic solution should be made as these are likely to be used by more than one trainee.
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