Michael Gates
Objective
Well organized, hands -on self-starter with both strong team-building skills and the ability to effectively motivate people desires a long term manufacturing supervisory position in a fast paced challenging environment. 30 years’ experience in machine shop/fabrication/production field with extensive experience in the filling machine industry and custom converting of expansion joint material.Work Experience
OPERATION MANAGER-
11/2014-11/2015 BOB WARNER INC.KARTHAUS, PA.- In charge of all daily operations in the manufacturing, sale and shipping of various expansion joint material for the construction industry.
- Supervised a crew of 6 people and handled all aspects of day to day operations including production, purchasing, scheduling, shipping and receiving, accounts payables and accounts receivable.
PLANT MANAGER
7/2003 – 11/2014 HOHMANN AND BARNARD INC, DOWNINGTOWN, PA- Plant Manager-In charge of all aspects in the manufacturing, assembly, quality assurance, and production planning of foam, sheet metal, cork, rubber and stamped/formed construction appliances related to and manufactured for the residential and commercial construction industry.
- Branch of HOHMANN AND BARNARD INC>Headquartered in Long Island, NY
- Set up (in our branch) and have been operating computerized inventory system to achieve appropriate stocking levels of raw material and inventory.
- Streamlined manufacturing methods to achieve optimum productivity on all production machines. By doing this throughout the plant, we’ve been able to achieve 30% higher productivity using 25% less employees.
- Train (including monthly lectures) all personnel in the proper operation of production machines including mig and tig welders, 3 various sized sheet metal press brakes, lathe, milling machines, punch presses and die setups, neoprene slitters, horizontal and vertical table band saws roll formers and associated metal working and foam slitting tools including 2 separate coating lines that manufacture over 15 million sq ft of finished product annually.
- Instituted calibration program for all measuring gear. Implemented quality assurance program and all “in process” procedures for all jobs.
- Instituted production reports and quality assurance reports for our branch to the main office.
- Supervise production crew of up to 35 people including all aspects of human resources including hiring, firing, training, yearly evaluations and daily
- Supervise entire shipping department in full truck load, less then truckload, and ground(UPS and FED-EX) shipments for our facility and within our own braches to achieve timely and cost effective deliveries.
- Maintain supply chain raw materials for products that are manufactured in house by utilizing lean manufacturing principles through out the facility.
- Work closely with research and development to effectively implement 8 different,new product lines for the construction industry including machine design,testing, and actual production in house.
- Supervise and implemented in house maintenance program to assure proper documentation of repaired items and to keep machines running for the shift.
- Responsible for filing all applicable D.E.P. reports bi-annually
- Responsible for handling all workman’s comp claims; from initial safety/accident reports to the filing of all documents pertaining to workman’s comp.
Production Supervisor/Foreman
10/1992 - 10/2002Augers Unlimited Inc., Coatesville, PA- Oversaw all aspects of production in the shop.Supervised several different workcenters(weld,machining, grinding and finishing, flightrolling, shipping/receiving to achieve consistent on-time delivery of finished parts in the manufacturing of feeder and filling systems, mixers and various related machines and accessories for the food and pharmaceutical industry.
- Worked with the engineering department to oversee manufacturing methods for production items.
- Set daily production schedules in all departments
- Oversaw purchasing of raw materials for manufactured parts as well as replenishing inventoried items.
- Set levels of inventoried items according to sales needs.
- Oversaw all workmen’s comp claims and filed applicable forms.
- Oversaw MSDS sheets and hazmat procedures for the plant.Helped install INFISYS computerized system for job tracking/ costing. .
- Did costing/time analysis for customer pricing.
- Oversaw shipping department to assure ontime shipping of finished goods.
Machinist
12/1990 - 10/1992 Augers Unlimited Inc, Coatesville, PA- Machinist-utilized various production related tools(lathes, drill, presses,buffers,milling machines,horizontal thread mills,tig welder) in the manufacture and production of augers,funnels,and feeders and their associated accessories for the filling machine industry which included bulk powder,solids,pharmaceutical powders etc.
Machinery Repairman Second class
7/1978 - 10/1990 U. S.Navy, Various shipboard and shore commands,- Used various machine shop tools(lathes,mills,drills,and plating machines) in the repair and manufacturing of parts for the navigation,propulsion,and operations systems of numerous naval vessels including ships,planes and submarines.
- Supervised up to 30 people in a machine shop/production environment to achieve on time deliveries of scheduled ships repairs.
- Attended numerous trade related schools for machining,leadership training,plating procedures,quality assurance (submarines).Supervised maintenance on all machine shop machines.
Education
7/1978 - 10/1990 US Navy, Norfolk, VA- Some College Coursework Completed
- Numerous trade related schools-MR-A,MR-C,LDC Electroplating school,METCO flame spray, various leadership/management schools
1974/1978 GreatValleySr.High School, Malvern, PA
- High School
- Graduated
Skills
Lotus,various production/inventory based software programs, Microsoft Word, Excel, PowerPoint and other Window's based applications.References upon request/Willing to relocate to new company location