Define - Tools /

Homework

Make sure that Teams have been developed

-If not then assign members to teams

-Should be 4, maybe 5 if odd number

Review the processes

Check for the following:

  1. Identification of a problem
  2. Make sure the problem relates to an outcome; not an influence.
  3. Who are the stakeholders?
  4. Check for thoroughness and relevance

The Steps below will follow after today’s discussion

  1. What is important to your customers/ stakeholders?
  2. CTQs
  3. Relevance
  4. How are they impacted
  5. What is the goal of the project?
  6. Needs to be SMART
  7. What is the scope of the project?
  8. Should define boundaries
  9. What are the financial or other benefits of completing the project
  10. What are the risks which may not result in success of the project

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Discuss IDIS (207-217) and Financial services improvement (155-164) cases for use in class.

Discussed last class

Develop Project charter includes:

  • What are the boundaries
  • Who should be involved
  • What are the resources

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The problem statement and identify the stakeholders?

Identify the problem and goals

  • What is the data that proves a problem exists?
  • Who are the stakeholders
  • Roles; primary, secondary, tertiary
  • How are they impacted
  • What is their level of support
  • Positive, negative, neutral
  • Use VOC to define goals

Voice of the Customer (VOC): Read Chapter 4 (55-68)

  • Customer segmentations
  • Profiles of customers
  • Not all customers are the same
  • Method
  • Identify the output/product being reviewed
  • Identify existing or potential users
  • Segment by characteristics
  • Economic
  • Descriptive demographics
  • Attitudinal – price, value, service
  • Major, non-major, gpa, gender, working or not, intl or not
  • Develop profiles
  • Include representatives from each group in VOC
  • Document the results
  • Determine the types and sources of customer data
  • Existing company sales information
  • Customer contact points
  • Research
  • interviews
  • Collect VOC
  • Phone call
  • Face-to-face
  • Focus groups
  • surveys
  • Kano Analysis
  • Collect VOC thru as many methods as possible
  • Identify known or presumed customer needs/requirements
  • For each potential need, ask the customer to access
  • How they would feel if the need was addressed?
  • How would you feel if the need was not addressed?
  • Choices
  • Liked it
  • Normal/expected
  • Don’t care
  • Would not like it
  • Based on customer responses classify each need as a dissatisfier, satisfier or delighter
  • Incorporate this information into product or service development efforts
  • Dissatisfiers are basic must needs for minimum satisfaction
  • Satisfiers standard characteristics that increase or decrease satisfaction by their degree
  • Performance characteristics
  • Cost/price, ease of use, speed
  • Delighters
  • Characteristics not usually present
  • Differentiator

______

What is Important to these Customers

  • Use information from the VOC
  • Develop critical-to-quality requirements (CTQ)
  • Addresses the question of “what is important to the customer” and helps in defining the goal of the project
  • Since the overall goal is to satisfy the customer, by knowing what the customer finds important will help in establishing the metric(s) and the potential level.
  • Gather VOC data relevant to the product/service output
  • Identify relevant statements in transcripts of customer comments
  • Copy on to slips of paper
  • Use affinity diagrams
  • Arrange by ideas and themes
  • Start with the themes or comments and probe why the customers feel that way
  • Conduct further customer contact as needed to identify quantifiable targets and tolerances
  • Examine all the requirements as a set.
  • Good customer requirements are:
  • Specific
  • Measurable
  • Related directly to an attribute of the product/service
  • Don’t have alternatives and don’t bias the design toward a particular approach or technology
  • Describe what the need is, not how it will be met

______

What is the scope of the Project?

  • The VOC can be used to establish the scope by speaking with a wide range of stakeholders it will become clear as to who is impacted and who is not.
  • By knowing the level of impact and the CTQs a limit can be constructed on what activities in the process need to be reviewed.
  • Class; is it limited to the exams, homework, the method of delivery, the availability, the course topic, etc)

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What are the financial or other benefits to the customer or implementer?

  • What is the issue costing
  • What would an improvement bring to the company
  • Is this going to meet customer expectations
  • How will an improvement be valued by the process owner?

What are the potential risks?

  • Part of understanding the risks is based on the stakeholders’ view of the project. Negative stakeholders will seek to have the project fail.
  • The scope could be a risk if it is too large
  • An understanding of the financial benefits could be in risk if highly speculative.
  • The commonality or degree of documentation of the process can result in risk

______

Create a process Map

  • SIPOC
  • Supplier
  • You can start with stakeholders
  • Sort by whether they are Suppliers or Customers
  • Inputs
  • What does each supplier provide to the process
  • Focus on critical few if many
  • Process
  • What are the steps/stages/ activities in the conversion of the inputs in to the various outputs
  • Outputs
  • Review the customer and see what output they are provided or wish to be provided
  • Focus on critical few, if many
  • Customer
  • Review stakeholders to determine if they are customers or suppliers
  • Brainstorm if need be

Note:

  1. you can create a SIPOC or a COPIS; they both serve the same purpose it depends on whether the focus of the process improvement is more towards the customer or supplier side.
  2. Keep at a high level : maybe 6 activities
  3. Identify critical to quality (CTQ) requirements for the inputs, outputs and process steps
  • Process flowchart
  • Use the P portion of the SIPOC to start.
  • Expand to the appropriate level.
  • Walk around and observe what is occurring
  • Clarify the purpose of observation
  • General or specific
  • Identify observers
  • Experienced and novice
  • Prepare an observation form and train observers
  • Step number/identifier
  • Description
  • Worker
  • Distance from last step
  • Task time
  • Wait time
  • WIP
  • Observations
  • Prepare staff in workplace
  • Alert
  • Get permission
  • Walk the process; carry out observations
  • Have observers summarize lessons learned and present to whole team
  • If looking at lead time, wip, items in queue, then perform observation multiple times to get variance

Method:

  • Review the process being studied and its boundaries
  • Identify the type of chart
  • Transportation diagrams
  • Spaghetti/workflow diagrams
  • Swimlane flowcharts
  • Demonstrate each
  • Have participants identify the steps in the process
  • Write on a sticky note
  • Include feedback loops
  • Work as a team, arrange the steps in order
  • Eliminate duplications
  • Determine and maintain a consistent level of detail
  • Keep the process moving in one direction
  • Discuss results
  • Number the tasks sequentially
  • Transfer completed map and provide names of those involved

Types:

  • Transportation and spaghetti
  • Diagram of physical area
  • Work from existing flow chart and draw a line between steps

______

  • Develop a project plan using MS Project to implement DMAIC.
  • Provide approx. dates for each segment of the DMAIC phases.
  • Team members and who is responsible (pp 214-215)
  • These represent the steps which need to be completed for the project, based on DMAIC phases.

______

  • Create a communication plan
  • Who is to get, what information, at what time, by what method, who will deliver information, and who is the source of the information

______

  • Hold a Define gate review
  • Review documentation

Assignment

  • Develop a Charter
  • Develop Stakeholder Analysis
  • Develop a SIPOC
  • Develop a high level process map

Answer the questions on Pg 163 and 164 as a team; to be discussed in class

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Week 3Class 2