HYUNDAI Wacor Tec. Co., Ltd.
SP-80BD
HYUNDAI Wacor Tec. Co.,Ltd.
SP-80BD(CORO 30TON)
<Caution>
Please read this owner's manaul completely and carefully before installing and using this product.
---Table of Contents---
Article 1. Introduction of the product...... 1
1. Summary of the product...... 2
Article 2. Specifications...... 3
1. General specifications...... 4
2. External drawing & arrangement plan...... 5
3. Constituent elements of the product...... 7
4. Automatic control device...... 10
Article 3. Installation Instructions...... 14
1. Required condition for installation...... 15
Article 4. Operating the system...... 16
1. Precaution for operating the system...... 17
2. Activating the system...... 18
3. Automatic operation...... 19
4. Operating auto. valves...... 23
5. Emergency stop...... 28
Article 5. Troubleshooting...... 29
Article 6. Maintenance...... 32
1. Replacing period of consumable parts...... 33
2. Routine maintenance requirements...... 34
Article 1Introduction of the product
1. Summary of the product
1. Summary of the product
1) Introduction
CORO 30 ton, a drinking water system using Reverse Osmosis
technology, is designed to supply clean and safe water to the plant, farm and etc. with elegant design and ease of installment and installation.
2) Characteristics
- Low pressure, high flow R/O membrane
Reduced the pressure and noise from pump and remained the high salt rejection rate by using the recently developed R/O membrane for potable water.
- ease of operation
One step operating & controling system using simple and
accurate One-chip Micom(Micro Process Computer).
- Compact design (ease of installment and relocation)
Well planned design by putting in the case and simple steps of installation as connecting to Inlet, Outlet, and Drain line on the backside of the system.
- Economical efficiency
The cost is occurred just by minor power usage, water usage, and replacement of filters like membrane, micro filter and activated carbon filter
- Sterilizer
U.V sterilizer prevents pollution of produced water through R/O System
3) Manufacturer & supplier
∘ Hyundai Wacor Tec. Co., Ltd.
▹office : 684-49, Gongreung-Dong, Nowon-ku, Seoul, Korea
Tel : 82-2-948-2258/9, Fax : 82-2-948-2342
Article 2
Specifications
1. General specifications
2. External drawing & arrangement plan
3. Constituent elements of the product
4. Automatic control device
1. General specifications
1) Specifications of the product
Model / Capacity / Membrane(potable 4040) / Dimension
(L W H) / Power(㎾h) / Operating Pressure
(㎏/㎠)
SP-80BD / 30㎥/day / 9 / 1,600 900 1,800 / 3 / 5
2) Standard condition of feed water
Pressure / Inlet Pressure / 0.0 ∼ 3.0 ㎏/㎠Quality
of
Feed Water / Temperature / 5 ∼ 30
P.H / 5.8 ∼ 8.5
Conductivity / < 1,000 ㎲/㎝ at 25
T.D.S / < 500 ㎎/
Solid / < 1.0
Turbidity / < 1.0
Total Hardness / < 100 ㎎/ as CaCO
Total Fe / < 0.1 ㎎/
Total Mn / < 0.05 ㎎/
Remained Chlorine / < 1.0 ㎎/
※ Performance varies with condition of feed water.
3) Water quality of product water
Conductivity / < 25 ㎲/㎝ at 25T.D.S / < 10 ㎎/
Total Hardness / < 1.0 ㎎/ as CaCO
Total Fe / < 0.01 ㎎/
Remained Chlorine / < 0.1 ㎎/
Living Bacteria / < 100 CFU/㎎
2. External drawing & arrangement plan
1) External drawing
2) Arrangement Plan
3. Constituent elements of the product
1) PFD (Process Flow Diagram)
2) Diagram
Raw WaterRaw Water
Feed Pump / By-Pass line
SAND Filter
/ Backwash Rinse
A/Carbon Filter
Micro Filter
R/O Module
U.V Sterilizer
Permeate Water Storage Tank / (Out of Scope)
3) Description of components
(1) Feed Pump (P-001)
: Supplying raw water to R/O System and operating automatically upon
level switch in storage tank
(2) Sand Filter (F-001) : Removing turbidity, suspended particle and etc.
(3) A/Carbon Filter (F-002)
: Removing organic substance, smell, taste, remained chlorine and etc.
(4) Micro Filter (F-003) : Removing suspended particle and etc.
(5) R/O Module (F-004)
: Removing ionic particle, turbidity, bacteria and etc.
(6) U.V (F-005)
: Sterilizing microbe, bacteria and etc.
(7) Auto Valve
: Filtering, Backwashing, Rinsing by Timer Setting
(8) Control Panel : Automatic operation and control
(9) Solenoid Valve (Sol-1) : Supplying raw water
(10) Solenoid Valve (Sol-2) : Flushing R/O Module
(11) Solenoid Valve (Sol-3) : Controlling supply of product water into the Bottle
(12) Solenoid Valve (Sol-4) : Preventing by-pass (controlling flux,
pressure)
(13) Glove Valve : Controlling R/O C.C Flow
(14) Ball Valve : Controlling inflow of feed water, flux, pressure
(15) Pressure Gauge (PG-1) : Checking pressure of feed pump
(16) Pressure Gauge (PG-2) : Checking concentrated water pressure
(17) Pressure Switch (PS-1) : Checking supply of feed water
(18) Pressure Switch (PS-2) : Controlling supplying pressure of feed water
(19) Flow Indicator (FI-1) : Checking product water flow
(20) Flow Indicator (FI-2) : Checking concentrated water flow
(21) Temperature Sensor(TG-1) : Measuring feed water temperature
(22) Level Switch (LS) : Controlling level of product water storage tank
(out of scope)
(23) Conductivity Sensor(CM-1) : Checking conductivity of product water
2. Automatic control device
1) Item & description of auto. control panel
(1) Power/Alarm indicator
(2) Operating mode indicator
(3) Control Mode Switch
(4) ON, OFF Switch
(5) Emergency Stop Switch
(1) Power/Alarm indicator
: Power of System Control Panel/System Malfunctioning indicator
(2) Operating mode indicator
Displaying system operating Mode, Total operating time, Bottle producing flow / Setting flow rate, current flux, alarm message
(3) Control Mode Switch
Changing operating mode
(4) ON/OFF Switch
Starting and Stopping Automatic operation System
(5) Emergency stop : In case of Emergency, pressing this button to stop the system.
2) How to control KEY PAD
When you turn on the power switch the initial window is as following:
WATER KINGCORO SYSTEM
press ON to start operation
press OFF to stop operation
ON TEMP 00CRUN COND 00μs
〉〉〉〉〉〉〉〉
TOTAL TIME 00000h
ON TEMP 00C
STOP COND 00μs
R/O TANK FULL
TOTAL TIME 00000h
NORMAL SERVICE MODE
Press OFF to initial window
ON TEMP 00CRUN COND 00μs
AUTO FLUSHING
TOTAL TIME 00000h
R/O STORAGE TANK FULL
If there is storage tank, and tank is full, the
machine is stop with 5min flushing.
AUTO FLUSHING
When the r/o start, "AUTO FLUSHING" for
LPS ALARM1 min.
When the tank is full"AUTO FLUSHING" for 5min.
Alarm Mode Manu(FLASHING)
「LPS」: Low pressure (stop operation)
「HPS」: High pressure (stop operation)
「RAW WATER EMPTY」: If there is a raw water
tank(OPTION)
「PUMP TRIP ALARM」: pump overload
ON TEMP 00CRUN COND 00μs
CARBON BACK WASH
TOTAL TIME 00000h
FILTER BACKWASH
During sand filter backwash, the "CARBON
FILTER BACKWASH" will be changed to "SAND
FILTER BACK WASH"
FLUSHING OFFMANUAL FLUSHING MODE
If required long period time of flushing,
use manual flushing.
During the normal service, press "OFF" and
press" MODE" then show this message.
WATER KINGCORO SYSTEM
Press "ON" to start manual flushing.
INITIAL MODE
Press "OFF" to stop manual flushing.
The window go back to the Initial window.
2) VALVE SCHEDULE
DURATION(MIN) / SOL 1 / SOL 2 / SOL 3 / SOL 4 / REMARKSNORMAL SERVICE / - / ● / X / ● / X
FILTER BACK
WASH / - / X / X / X / ● / sol. 1 closed
8 sec later
FLUSHING / 1, 5, MANUAL / ● / ● / X / X
MOTE: ● OPEN
X CLOSE
3) Item & description of Control Board
(1) Control Board Composition
NFB : NO FUSE BREAKER 3P 30A
M 1 : PUMP1 MAGNET S/W
TRANSFORMER 1: IN 220V, OUT 9VAC, 12VAC
TRANSFORMER 2: IN 220V, OUT 8VAC
SW 1∼ 8 : MANUAL CONTROL S/W
I/O LIST
n INPUT
SS 1 : CONDUCTIVITY
SS 2 : SPARE
P 4:1 : SPARE
P 4:2 : TEMPERATURE
P 3:4 : OVERLOAD TRIP
P 2:0 : LOW PRESSURE S/W
P 2:1 : HIGH PRESSURE S/W
P 2:2 : RAW WATER LEVEL S/W
P 2:3 : R/O PERMEATE
P 2:4 : SPARE
P 2:5 : LS 1 (SAND FILTER)
P 2:6 : LS 2 (CARBON FILTER)
P 2:7 : SPARE
n OUTPUT
P 1:0 : PUMP
P 1:1 : S/V 1
P 1:2 : S/V 2
P 1:3 : S/V 3
P 1:4 : S/V 4
P 1:5 : AUTO VALVE
P 1:6 : U.V
P 1:7 : FAN (OPTION)
(2) Electric circuit
Article 3Installation Instructions
1. Conditions & Precautions
1) Proper place of installation
The place of temperature between 1 to 60 ℃
The clean inside place
- no vibration, no dust, no corrosion gas,
no dirty oil and water
The place able to connect raw water pipe and drain water pipe
The non-freezing place.
The non-solar ray place.
The easy place to vent and ventilate the air
2) Power Supply
AC 220/380V, Three Phases, 60㎐ Max 4.5㎾
3) Dimension of installation
Size (L W H) : 3,000 1,500 2,000
Article 4Operating The System
1. Precautions for operating the system
2. Activating the system
3. Automatic operation
4. Auto valve operation
5. Emergency stop
1. Precautions for operating the system
1) The use of feed water
This system is designed basically for the use of city water.
This system necessarily need pre-treatment if not to use city
water as feed water.
2) Feed water and a power supply
This system is always provided with water and a power
supply because of operating in automatic.
3) Operating condition control
This system is operated in the result of feed water condition
that is changed by feed water quality, pressure, temperature.
This system is operated in best condition by operation setting
in automatic before hand-operated.
4) Exchange and maintenance of supplies
check the system periodically and exchange supplies
(see appendix)
check the operating condition periodically and then handle it
2. Starting-up
1) Manual v/v Setting-up
feeding Ball v/v ...... Full Open
feeding pump Outlet Ball v/v ...... Full Open
concentration drain Glove v/v ...... Full Open
permeate water providing Ball v/v...... Full Open
Sand Filter auto v/v ...... Service
A/Carbon Filter auto v/v ...... Service
2) Power Switch Setting-up
N.F.B ...... " ON "
3) Operation Switch Setting-up
Manual Switch 1∼8 ...... " OFF "
4) Operating Setting-up
Emergency-stop Switch ...... " OFF "
※ Pre-starting-up check list
1) feed water condition (open/closed)
2) check feeding water quality
3) a power supply condition
4) pipeline leak condition
5) pre-treatment cartridge filter setting
6) arrangement around the system
7) each manual v/v condition (open/close)
8) R/O membrane setting
※ operate after full-knowledge of operation and emergency
3. Operation in automatic
1) Normal operation of R/O system
(1) Normal operation of R/O system
process of outputting R/O water
(2) how to operate
When the power switch is "On" and ready, press "On" on the
control panel.
The R/O water is produced to storage tank(if have) and the
machine will be operated by the level switch in the storage
tank
If the storage level of permeated water is high, the system
is halted and stand by.
The process operated automatically.
(3) operation handle
check feeding water condition
check every equipments condition
check filter life cycle and differential pressure
check the R/O water amount
check the concentrated water amount
check low pressure switch condition
check the purity of R/O water
check pipeline leakage
(4) Permeate water diagram
stop
Permeate Water Storage Tank(option)Level「Low」 / / Level 「High」
Stand By
Raw Water Sol v/v「Open」(Sol-1)
Raw Water Feed Pump ON
Low Pressure Switch
Pres. High / Pres. Low
Operating
/ / Alarm
High Pressure Switch
Pres. Low / Pres. High
Operating / / Alarm Stop
U.V Sterilizer「ON」
Permeate Water Supply
Sol v/v「Open」(Sol-3)
Permeate Water Storage Tank
/ /
Operating
Level「Low」 / Level 「High」
2) Flushing Mode
(1) what is flushing, when to operate
cleaning process of R/O membrane
to remove scale and leavings from R/O surface used long
period with low pressure feeding water.
(2) how to operate
If there is the R/O storage tank, and when the tank level is
"full", the flushing mode is commenced automatically for R/O
membrane for 5min. Flushing Mode, with opening sol v/v.
If there is the R/O storage tank, and when the tank level was
"empty", the machine will be started with flushing for 1 min
If the sand or carbon filter is doing backwash, R/O membrane
do not produce permeate.
(3) manual flushing
This function is used when membrane is changed or required
long period of flushing
Press the "Mode" button to "Manual flushing"
Then press「ON」
If required to terminate the process, press the "OFF" button.
(3) Operation handle
check feeding water condition
check every equipments condition
check pipeline leakage
check the system periodically
(4). Flushing Mode
Flushing Mode / in operation modeSwitch 「ON」
Raw Water Supply
Sol-1 v/v / Open
Raw Water Feed Pump
「Start」
/ Sol-3 v/v「Close」
Flushing Sol-2 v/v Open
Automatic Operating Mode Stand-by
4. Auto Valve Operating
1) how to operate
(1) The back-wash process of auto v/v does not occur with
A/Carbon filter
(2) Check the Point Knob of auto v/v position to Service
(3) Check a power supply of auto v/v
(4) Back-wash process is operated 1 time every 2 days
(5) Back-wash process is operated in automatic.
(6) The water is drained to pipeline.
(7) Back-wash is "Backwash" process and "Rinse" process.
(8) Back-wash is processed by auto set function(day, time).
This process gives priority although R/O system is on.
R/O system returns automatically after back-wash process.
(10) The raw water is provided with micro switch on, feeding
sol v/v on and raw water pumping on, with proper pressure
and flux. (set the proper pressure by manual operation)
2) The theory of each position
(1) Service Position
a. Summary
The process that is filter through A/Carbon and A.G filter.
b. Flow Diagram