INSPECTION PLAN DISCIPLINE PIPING

Client: / Approved Damen Verolme Rotterdam / Approved Client / Approved Certifying Authority / Form QAD-8.4C(P) Rev 2
Project: / Name: / Name: / Name: / Doc. No.:
Order No. / Date: / Date: / Date: / Revision:
Item Number: / Signature: / Signature: / Signature: / Date:
Prepared by: / Page: / 1 of 4

(H=Hold Point / W=Witness Point / R=Review / M=Monitor) (DVR = Damen Verolme Rotterdam/ C.A.=Certifying Authority)

Step / Activity / Responsible Department / Procedure / Acceptance Criteria / Examination / Verifying Documents / Remarks
DVR / Client / C.A.
General (preparation)
1 / Verify all WPS are available for production / QC / QAD-9.7.4(P) QAD-9.7.3(P) / ASME B31.3 Chapter V / H / R / R / QAD-9.7.3C(P) rev 0
2 / Verify all welders are qualified and certificates are valid / QC / QAD-9.7.4(P) / ASME B31.3 Chapter V / H / M/R / M/R / QAD-9.7.4A(P) rev 0
3 / Verify NDE procedures are approved / QC / QAD-8.4(P) / ASME V / ASME B31.3 Chapter VI / H / R / R / NDE Subcontractors procedures
4 / Verify NDE personnel are qualified / QC / QAD-8.4(P) / SNT-TC-1A Level II or equivalent / H / M/R / M/R / NDE subcontractors list or certificate
5 / Verify materials are of the correct type and grade and that material certificates are available / Planning & Work Preparation / QAS-4.0(P)
QAD-3.1(P) / Client specification / ASME B31.3 Chapter III / H / R / R / Material Certificates
6 / Verify registration of heat numbers on the isometrics / Production Workpreparation / QAS-4.0(P)
QAD-3.1(P) / H / M/R / M/R / Material Certificates
Isometrics
7 / Verify testing and recording equipment is calibrated and certificates are valid / Production
QC / QAD-9.7.1(P) / H / M/R / M/R / Calibration list or calibration report
Prefabrication
8 / Prepare material for assembly / Production / QAG-3.1(P)
QAG-5.1(P) / ASME B31.3 Chapter V / M / M / M / Isometrics
9 / Assemble and fabricate piping according to isometrics / Production / QAG-5.1(P) / ASME B 31.3
Chapter V / Isometrics / M / M / M
10 / Monitor welders during production to confirm welding is to WPS and welders are correctly certified / Production
QC / QAD-5.1(P)
QAD-9.7.3(P) QAD-9.7.4(P) / Approved WPS, Welders list / M / M / M / QAD-9.7.3C(P) rev 0
QAD-9.7.4A(P) rev 1
11 / Dimensional control of pipe spools / Production / QAD-8.5(P) / ASME B 31.3
Chapter V / Isometrics / H / M / M / Mark up isometric as built when applicable.
12 / Visual inspection of welds on weld completion / Production
QC / QAD-5.1(P) / ASME B 31.3
Chapter VI / H / W / H / QAD-8.4N(P) rev 0
13 / Request PWHT of welds (when required by specification) / Production / QAD-5.1(P) / ASME B 31.3
Chapter V / H / M/R / M/R / PWHT chart
14 / Request NDE of welds / QC / QAD-8.4(P) / Requirements of the Certifying Authority and Client / R / M / M / QAD-8.4F(P) rev 0
15 / Confirm all NDE is complete and accepted / QC / QAD-8.4(P) / Requirements of the Certifying Authority and Client / R / R / R / NDE Reports
16 / Pressure test pipe spools (if required) / Production
QC / QAD-8.6(P) / ASME B 31.3 Chapter VI / Requirements of the Certifying Authority and Client / H / W / W / QAD-8.6A(P) rev0
17 / Release piping for protective coating / installation / Production
QC / QAG-5.1(P)
QAD-8.4(P) / Verifying documents / R / R / R / QAD-8.4N(P) rev0 / Coating as per separate ITP of Subcontractor
Installation
18 / Mark out cut lines and carry out dimensional control prior to cutting / Production / QAG-5.1(P) / ASME B 31.3
Chapter V / Isometrics / H / M / M / As built mark up on isometric when applicable
19 / Assemble and fabricate piping system according to drawings including dimensional control. / Production / QAG-5.1(P) / ASME B 31.3
Chapter V / Isometrics / M / M / M / QAD-8.4A(P) rev 0 / CFI to be used when fit up inspection is required by Client
20 / Monitor welders during production to confirm welding is to WPS and welders are correctly certified / Production
QC / QAD-5.1(P)
QAD-9.7.3(P) QAD-9.7.4(P) / Approved WPS, Welders list / M / M / M / QAD-9.7.3C(P) rev 0
QAD-9.7.4A(P) rev 1
21 / Visual inspection of welds on weld completion / Production
QC / QAD-5.1(P) / ASME B 31.3
Chapter VI / H / W / H / QAD-8.4A(P) rev 0
QAD-8.4O(P) rev 0
22 / Request PWHT of welds (when required by specification) / Production / QAD-5.1(P) / ASME B 31.3
Chapter V / H / M/R / M/R / PWHT chart
23 / Request NDE of welds / QC / QAD-8.4(P) / Requirements of the Certifying Authority and Client / H / M / M / QAD-8.4F(P) rev 0
24 / Confirm all NDE is complete and accepted / QC / QAD-8.4(P) / Requirements of the Certifying Authority and Client / R / R / R / NDE Reports
25 / Pre check before pressure testing / Production / QAD 8.6(P) / H / M / M / QAD-8.6A(P) rev 0
26 / Pressure testing (when applicable) / Production
QC / QAD-8.6(P) / ASME B 31.3 Chapter VI / Requirements of the Certifying Authority and Client / H / W / W / QAD-8.6A(P) rev0
27 / Perform cleaning of the system (i.e. pickling / passivation, flushing (when required by contract) / Production / QAG-5.1(P) / ASME B 31.3 Appendix F / H / W / R / Subcontractors inspection documents
QAD-8.4O(P) rev 0
28 / Post check after pressure testing (reinstatement), including verification that piping to equipment is aligned / Production
QC / QAD-8.6(P) / H / W / W / QAD-8.6A(P) rev0
29 / Verify bolt torquing / tensioning has been completed (when required by contract) / Production
QC / QAG-5.1 (P) / Clients requirements / R / R / R / Subcontractors inspection documents
30 / Release piping for touch up of protective coating, heat tracing and or insulation when required by contract / Production
QC / QAG-5.1(P)
QAD-8.4(P) / Verifying documents / R / R / R / QAD-8.4O(P) rev 0 / Coating/tracing/insulation as per separate ITP of Subcontractor
31 / Flow marking / colour coding when required by contract / Production / QAD-5.1(P)
QAD-8.1(P) / Client requirements / M / M / M / QAD-8.4A(P) rev 0
General (delivery)
32 / Complete Discipline Acceptance Certificate / QC / QAD-8.4(P) / Verifying documents / R / R / R / QAD-8.4R(P) rev 0 / Step applicable when MCC system is used
33 / Complete Hand Over of System / QC / QAD-8.4(P) / Verifying documents / R / R / R / QAD-8.4S(P) rev 0 / Step applicable when MCC system is used
34 / Complete Acceptance Certificate / QC / QAG-6.1(P) / Verifying documents / R / R / R / QAG-6.1A(P) rev 1 / Step applicable for offshore projects only
35 / Complete as built documentation file including Final Completion Certificate and or acceptance of work list / Work Preparation
QC /PM / QAG-6.1(P) / Verifying documents / R / R / R / QAG-6.1C rev 1
Work list / F.C.C. to be used for offshore projects

Inspection steps which are not part of the scope of work can be disregarded.