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GTG_1634GR_MWM_HFO_50Hz.doc
6 x 5 MW (30 MW) MWM TBD 510V16 5240KW 6600V HFO Power Plant
Asking Price: US $4.5 MM
SCOPE OF SUPPLY
1.0 POWER STATION
Diesel Engine
Diesel Engine: 6 Engines
Make: Motoren Werke Manhaim, Germany
Engine Type: MWM TBD 510 V16
Serial Number: 510.16.01003.8
Year: 1981
Output; 5240 KW
Combustion Cyc: 4 Stroke
Configuration: Vee 45
No. of Cylinders: 16
Cylinder Bore: 330 mm
Stroke: 360 mm
Speed: 750 RPM
Mean effective Pressure: 17 bar
Displacement per cylinder: 30.8 cu.m.
Compression ratio: 12.5
Direction of rotation: Anti clockwise
Governor: Woodward UG 40
Turbo Charger type: VTR 2 P (w.nos. for each engine)
Turning gear: 1 No. Electrical
Bearing: Each engine have main bearing temp.monitoring unit
Control System: Each engine have control and supervisionUnit
Alternators
Quantity: 6 Units
Make: A VAN KAICK, Germany
Type: DIDB 170 K/8
Year: 1981
Rating: 6250 KVA
Voltage: 6600 Volts
Current: 547 amp
Frequency: 50 HZ
Insulation Class: F
Power Factor: 0.8
Speed: 750 RPM
Excitation: 80 Volts / 4 Amp
Both engine and Alternator are mounted on a Steel Foundation
2.0 AUXILIARIES
Lube Oil Coolers
Make: Gerberich, West Germany
Type: LZ6
Year: 1981
Surface: 80 Sq. M
Lub Oil Automatic Filter
Make: Boll & Kirch, West Germany
Type: 6.33 / SK 451 / NW 150
Year: 1981
Elec Lub Oil Gear Pump
Pump Make: Gerberich, West Germany
Type: SMF 63
Year: 1981
Motor Make: Conrad, West Germany
Type: DR 180 L
Year: 1981
Position of above is mounted on steel foundation
Lub Oil Sump Tank
Make: Hansen, West Germany
Year: 1981
Capacity: 6 Cu.M.
Fuel Pressure Pump
Make: Rickmeier, West Germany
Type: 3/40 MO
Year: 1981
Fuel Temperature Controller
Make: ELWA Electro Warme Munchen, Germany
Type: Visk – DF
Bar: 10
Year: 1981
Fuel Mixing Tank
Air Intake Filter
Make: Delbage, West Germany
Type: 08.104.00.00 KCI
Year
Insulated Silencers
Number: 2 per Engine
Cooling Water Radiator Blocks
Number: 2 per Engine
Make: BHR Germany
Year: 1981
**Each radiator block have two electric driven cooling fans and radiators have automic cooling water temperature regulator Make AMOT Controls.
Raw and Clean Water Pumps
Number: 2 per Engine
Make: Ritz, Germany
Type: B3/BS
Year: 1981
Nozzle Oil Cooler
Make: Longerer & Reich, Germany
Type: 5.0230.2.6
Year: 1981
Nozzel Cooling Pressure Pump
Make: Rickmeir Germany
Type: 3/40 MO
Year: 1981
Cooling Water Equalizing Tank
Lub Oil Separators for engine no. 1,3,5, &6,
Make: Alfa Laval
Type: MAB 207
Year: 1981
Lub Oil Separators for engine no. 2 & 4,
Make: Alfa Laval
Typ: MAB 207
Year: 1981
Fuel Oil Separators
Number: 2 Nos.
Make: Alfa Laval
Type: MOPX 213 GT
Year: 1981
3.0 EMERGENCY SET
Diesel Engine
No. of Units: 1 No.
Make: Motoren Worke Mannheim (MWM), Germany
Engine Type: TBD 604 L6
Serial No. 604.06.10072
Year: 1981
Combustion: 4 Stroke direct Injection
No. of Cylinders: 6
Cylinder bore: 160 m
Stroke: 185 mm
Piston Surface per cylinder: 201 Sq. cm.
Stroke Volume per Cylinder: 3.72 Ltr
Total Stroke Volume: 22.32 Ltr
Compression ratio: 1:14.5
Generator
No. of Units: 1 No.
Make: A. Van Kaick, Germany
Type: DKB
Year: 1981
Rating: 375 KVA, 3 Phase
Voltage: 400 Volts
Current: 542 Amp
Frequency: 50 HZ
Insulation Class: F
Power Factor: 0.8
Speed: 1500 RPM
Excitation: 26.2 / 24 V, 0.96 / 1.56 Amp
4.0 STATION COMMON TANKS
Fuel Oil overflow Tank (with Pumps mounted on top of the tank)
No. of Units: 2 Nos.
Make: Hansen, Germany
Capacity: 4.5 Cu.m.
Year: 1981
Old Oil Storage Tank (With Pump mounted on top of the Tank)
No of Units: 1 No.
Make: Hansen, Germany
Capacity: 8.4 Cu.m
Year: 1981
Nozzle of Tank
No. of Units: 1 No.
Make: Hansen, Germany
Capacity: 1.5 Cu.m
Year: 1981
Fresh lub Oil Tank (With Pump mounted on top of the tank)
No of Units: 1 No
Make: Hansen, Germany
Capacity: 8.4 Cu.m
Year: 1981
Water Storage Tank (With Pump mounted on top of the tank)
No of Units: 1 No
Make: Hansen, Germany
Capacity: 8.4 Cu.m
Year: 1981
Turbo Oil Tank
No. of Units: 1 No.
Make: GCC
Capacity: 0.75 Cu.m
Year: 1982
5.0 AIR SYSTEM
Electric Air Compressors
No. of Units: 2 Nos.
Manufacturer: Atlas Copco
Type: LT 1230
Working Pressure: 30 Bar
Air Cylinders
No. of Units: 6 Nos
Manufacturer: Thyssen Industries Gmbh
Pressure: 30 Bars
Year: 1981
6.0 FUEL OIL CLEANING SYSTEM
Heavy Fuel Oil Separator
No. of Units: 2 Nos.
Make: Alfa Laval
Type: MOPX 213 GT
Year: 1981
(Annexure – 2)
LIST OF ELECTRIC SYSTEM INSTALLED
1. Battery Set with Battery Charger: 1 Set
2. Amentiation Panel: 1 No.
3. HFO Heating System Control Panel: 1 Set
4. UPS 6 KVA with Battery Back-up: 1 Set
5. DG Synchronizing Panel: 1 Set
6. Neutral Grounding Resistor:
7. 2 MVA Transformer 6.6 / 4.5 Volts
(Annexure – 3)
LIST OF EQUIPMENTS ERECTED AT OUR END AND WHICH WERE NOT PART OF THE ORIGINAL PACKAGE
1. P & V System: 6 Nos.
2. Main HFO Tank 600 KL: 2 Nos.
3. HFO Unloading Station: 1 Set
4. HFO Setting Tank 30 KL: 2 Nos.
5. HFO Day Tank: 1 No.
6. LOD Unloading Station: 1 Set
7. LOD Setting Tank 30 KL: 1 No.
8. LOD Day Tank 30 KL: 1 No.
9. Overhead Travelling Crane 5 Ton: 1 No.
10. High Pressure Air Compressor: 3 Nos.
Make: ELGI.
11. Sediment Oil Tank: 1 No.
12. Sluge Handling System: 1 No.
13. Exhaust stack alongwith expansion
Bellows for 6 Nos. D.G. Sets: 6 Nos.
ELECTRIC SYSTEM RECEIVED ALONG WITH D.G. SET
1. Power & Control Cables – New Procured
2. 6.6 KV Switchboard Panel Incoming & Outgoing Breaker (10 Nos.)
3. AVR Panel: 6 Nos.
4. Power Transformer: 2 Nos. (1 MVA each)
5. D.G. Aux. Motors L.T. Panel
D.G. PLANT OPERATION CONTROL AND PROTECTION SYSTEM INSTALLED
1. ABB Make DCS System with 4 Nos.
Control Nodes for Plant Operation from: 1 Set
CCR.
History
The above Power Plant was in operation in GULF & imported in INDIA in 2005 end and installed after complete overhauling and Zero Hours in December 2006.
The details of running Hours on present installation is as under:
DG Set No.1: 6876 Hours
DG Set No.2: 6088 Hours
DG Set No.3: 4681 Hours
DG Set No.4: 7068 Hours
DG Set No.5: 6850 Hours
DG Set No.6: 4605 Hours
Complete maintenance done by Deutz engineers and service staff and complete recording system available with ISO 9001 Quality Standard Recording System.
Spare Parts (optional):
Approx. US $4.000.000 - Worth Of Spare Parts Are Available In Warehouse With Original Packing In Central A/C Warehouse, And This Stock Is Enough To Run 5 Years Without Buying Even A Bolt From The Market Which Is Certified By The By The Insurance Company- List Is Around 137/ 500 Pages Computer List.