Indicates Purchaser S Default Requirement

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APPENDIX C1 - DATA SHEET

SLUDGE CONVEYORS

PROJECT TITLE (P) / DOCUMENT REFERENCE (P)
PROJECT NUMBER (P) / REVISION (P)
PROJECT LOCATION (P) / DATE (P)
CONVEYOR SUPPLIER (P/S) / REFERENCE DRAWINGS INCLUDED (Y/N) (P)
TAG NO/ASSET CODE (P)

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- Indicates Purchaser’s default requirement

2.1 General

5 / Type of Conveyor Required (ü) (P)
Belt
Shaftless spiral
Shafted screw
Drag or chain link
6 / Conveyor Configuration (ü) (P)
Standalone
Part of a conveyor system

3.0 OPERATING ENVIRONMENT & SITE DETAILS

1 / Operating Environment (P)
Site Location (ü)
Inland
Coastal
Other (specify)
Conveyor Location (ü)
Inside
Outdoors
Other (specify)
Ambient Temperature Range (°C)
Minimum/maximum
Maximum Relative Humidity (%)
Hazardous Area Classification (ü)
None
Zone 1
Zone 2
Zone 21
Zone 22
EMC Environment (ü)
Class B - light industrial
Class A - industrial
2 / Special Environmental Hazards (P)
3 / References For Further Information (P)

4.0 SLUDGE DETAILS

1 / Type(s) of Sludge to be Conveyed (P)
3 / Details of the Solids in the Sludge(s) (P)
DS content (%)
Grit content (high/low)
Rag content (high/low)
Grease content (high/low)
3 / Sludge Properties (P) (If Known)
Density (kg/m3)
Salinity (average/peak)
(mg Cl/m3)
3 / Adverse or Hazardous Properties (ü) (P)
Toxic
Corrosive
Abrasive
Odorous
Other (specify)
4 / Method of Feeding Sludge to thw Conveyor (P)

5.0 PERFORMANCE SPECIFICATION

5.1 General

1 / Asset Life (years) (P)
1 / Utilisation (%) (P)

5.2 Capacity (i.e. Sludge Throughput)

1 / Required Sludge Capacity (m3/hr)
Design
Maximum
2 / Rated Sludge Capacity (m3/hr)
Design
Maximum
3 / Over sizing Factor (1.1*) (P)

5.3 Noise

1 / Noise Levels (dB(A) at 1 m) (P/S)
Maximum (80*) (P)
Expected (S)
2 / Additional Site Specific Noise Requirements (P)

5.4 Life Cycle Costs

5.4.1 Energy Consumption

1 / Energy Consumption (per hour of Continuous Operation) (kWhr) (S)

5.4.2 Service Lives and Costs of Components

1 / Expected Service Lives of Components
(x 103 hrs) (P/S)
Component (Specify) / Life (S)
2 / Costs of Components (£)/Time Required to Replace Components (hrs) (S)
Component (Specify) / Cost / Time

6.0 DESIGN SPECIFICATION

6.1 General (All Conveyors)

6.1.1 General

1 / Information to be Provided with the Tender (ü) (P)
e / Typical control philosophy
f / Typical commissioning plan
4 / Odour Control Connections Required (Y/N) (P)
4 / Odour Control Connection Details (P)

6.1.2 Weights and Lifting Arrangements

1 / Weights (kg) (S)
Complete conveyor
Heaviest erection lift
Heaviest maintenance lift

6.1.5 Support Structure (e.g. Baseplate or Support Frame)

2 / Support Structure Material (S)

6.1.6 Drive System(s)

Refer to Appendix C2.

6.1.7 Bearings and Lubrication

6.1.7.2 Rolling Element Bearings

3 / Requirements for Split Type Bearings (P)
6 / Method of Bearing Re-Greasing Required/Provided (ü) (P/S)
Manual re-greasing
Automatic re-greasing
7 / Minimum Capacity/Life of Auto-Grease Lubricators (cc/mths) (P/S)

6.1.8 Guarding

5 / Full Length, Stainless Steel, Twin Pin Hinges Required (Y*/N) (P)

6.1.9 Information Plate

1 / Additional Data Required on Information Plate (P)
2 / Duplicate Information Plate Required (Y/N) (P)
2 / Fixing Location of Duplicate Information Plate (P)

6.1.11 Lagging and Trace Heating

1 / Frost Protection Required Down to: (minus 10°C*) (P)
2 / Reference for Purchaser’s Lagging and Trace Heating Specification (P)

6.1.12 Local Control Panel (LCP) and Associated Electrical Installation

1 / LCP Required/Provided (Y/N) (P/S)

6.1.13 Maintainability

2 / Threshold Maintenance Interval (Months) (P)
5 / Mesh Viewing Panels Required (Y/N) (P)

6.1.14 O & M Manuals

1 / Reference for Purchaser’s O & M Manual Specification (P)

6.2 Belt Conveyors (If Required)

6.2.1 General

6.2.2 Belt

2 / Belt Material (P/S)
3 / Method of Belt Jointing (P/S)

6.2.3 Drive System

2 / Drive System Position/Type (ü) (P/S)
External drive system
Internal drive system (drum type)
3 / Proprietary Non-slip Coating Reqd./Provided on Internal Drum Drive (Y/N) (P/S)

6.2.5 Condition Monitoring and Protection

1 / Additional Features/Facilities Required/ Provided (P/S)

6.3 Shaftless Spiral Conveyors (If Required)

6.3.1 General

2 / Fixed or Mobile Conveyor Reqd. (ü) (P)
Fixed
Mobile
2 / Extent of Movement Required (or Specify Drawing Reference) (P)
3 / Principal Design Features (P/S)
Nominal length (m)
Nominal width/diameter (mm)
Inclination (° from horizontal)
4 / Maximum Rated Speed (rpm or m/s) (S)
5 / Type of Spiral Shaft Seals (Packed Gland*) (P)
6 / Conveyor Inlet Configuration (or Specify Drawing Reference) (P)
7 / Conveyor Outlet Configuration (or Specify Drawing Reference) (P)
7 / Type of Outlet Slide-Gate(s) Required/Provided (P/S)

6.3.2 Trough

1 / Trough Type (ü) (P/S)
U-shaped
Octagonal
1 / Trough Dimensions (P/S)
Length (m)
Width/diameter (mm)
2 / Trough Material (ü) (P)
Stainless steel number 1.4307* (ASTM 304L)
Stainless steel number 1.4404 (ASTM 316L)
Other (specify)
3 / Trough Thickness (mm) (P/S)
4 / Liner or Wear Bars Required/Provided (ü) (P/S)
Liner
Wear bars
4 / Liner/Wear Bar Material and Thickness (P/S)
6 / Type of Trough Covers Required (ü) (P)
Bolted
Screwed
Hinged
Quick-release
6f) / Cover Handles Required (Y/N) (P)
8 / Drain Connection Reqd./Provided (Y/N) (P)
8 / Drain Connection Details (or Specify Drawing Reference) (P/S)
9 / Spray Nozzle and Washwater Connection Reqd./Provided (Y/N) (P)
9 / Spray Nozzle and Washwater Connection Details (or Specify Drawing Reference) (P/S)

6.3.3 Spiral

1 / Spiral Dimensions (mm) (P/S)
Length
Diameter
Pitch
Thickness
2 / Spiral Material (P/S)
2 / Spiral Material Hardness (BHN) (P/S)

6.3.5 Condition Monitoring and Protection

1 / Additional Features/Facilities Required/ Provided (P/S)

6.4 Shafted Screw Conveyors (If Required)

6.4.1 General

2 / Fixed or Mobile Conveyor Reqd. (ü) (P)
Fixed
Mobile
2 / Extent of Movement Required (or Specify Drawing Reference) (P)
3 / Principal Design Features (P/S)
Nominal length (m)
Nominal diameter (mm)
Inclination (° from horizontal)
4 / Maximum Rated Speed (rpm or m/s) (S)
5 / Type of Screw Shaft Seals (Expandable Grease Filled*) (P)
6 / Conveyor Inlet Configuration (or Specify Drawing Reference) (P)
7 / Conveyor Outlet Configuration (or Specify Drawing Reference) (P)
7 / Type of Outlet Slide-Gate(s) Required/Provided (P/S)

6.4.2 Trough

1 / Trough Dimensions (P/S)
Length (m)
Diameter (mm)
2 / Trough Material (ü) (P)
Stainless steel number 1.4307* (ASTM 304L)
Stainless steel number 1.4404 (ASTM 316L)
Other (specify)
3 / Trough Thickness (mm) (P/S)
Minimum (4 mm*)
Actual
4 / Liner or Wear Bars Required/Provided (ü) (P/S)
Liner
Wear bars
4 / Liner/Wear Bar Material and Thickness (P/S)
6 / Type of Trough Covers Required (ü) (P)
Bolted
Screwed
Hinged
Quick-release
6f) / Cover Handles Required (Y/N) (P)
8 / Drain Connection Reqd./Provided (Y/N) (P)
8 / Drain Connection Details (or Specify Drawing Reference) (P/S)
9 / Spray Nozzle and Washwater Connection Reqd./Provided (Y/N) (P)
9 / Spray Nozzle and Washwater Connection Details (or Specify Drawing Reference) (P/S)

6.4.3 Screw

1 / Screw Dimensions (mm) (P/S)
Length
Diameter
Pitch
2 / Screw Flight Thickness (mm) (P/S)
Minimum (6 mm*)
Actual
3 / Screw Shaft/Screw Flight Material (ü) (P)
Stainless steel number 1.4307* (ASTM 304L)
Stainless steel number 1.4404 (ASTM 316L)
Other (specify)
4 / Screw Flight Tip Coating Required/Provided (Y/N) (P/S)
4 / Coating Details (P/S)

6.4.6 Condition Monitoring and Protection

1 / Additional Features/Facilities Required/ Provided (P/S)

6.5 Drag or Chain Link Conveyor (If Required)

6.5.1 General

2 / Fixed or Mobile Conveyor Reqd. (ü) (P)
Fixed
Mobile
2 / Extent of Movement Required (or Specify Drawing Reference) (P)
3 / Principal Design Features (P/S)
4 / Conveyor Speed (m/s) (P/S)
Maximum allowable
Maximum rated
6 / Type of Chain Tensioning System Required/Provided (P/S)
8 / Conveyor Inlet Configuration (or Specify Drawing Reference) (P)
9 / Conveyor Outlet Configuration (or Specify Drawing Reference) (P)
9 / Type of Outlet Slide-Gate(s) Required/Provided (P/S)

6.5.2 Casing

3 / Casing Material (P/S)
3 / Corrosion Protection Coating Details (P/S)
4 / Replaceable Wear Strip/Plate Material and/or Grade of Hardened Steel (P/S)
5 / Covers (ü) (P/S)
Bolted
Screwed
Hinged
Quick-release

6.5.3 Conveyor Chain Assembly

3 / Conveyor Chain Type (P/S)
3 / Conveyor Chain Component Materials (P/S)
3 / Conveyor Chain Breaking Load (kN) (S)

6.5.4 Drive System

6.5.4.1 General

2 / Drive System Position/Type (ü) (P/S)
Independently mounted drive system
Headshaft mounted drive system
Integrally mounted drive system
3 / Drive System Location (Discharge End*) (P)

6.5.6 Condition Monitoring and Protection

1 / Additional Features/Facilities Required/ Provided (P/S)

8.0 TEST SPECIFICATION

8.1 Factory Acceptance Tests (FATs)

1 / FATs Requirements (P)

8.2 Site Acceptance Tests (SATs)

2 / Details of Any Further SATs Required (P)
3 / Witness SATs Required (Y/N) (P)
3 / Witness SATs Notice Requirements (Days) (P)

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APPENDIX C2 – DRIVE SYSTEM DATA SHEET

(TO BE COMPLETED FOR EACH MOTOR/GEARBOX ASSEMBLY)

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Drive No.:

3 / Driven Assembly (P/S)
4 / Type of Drive (P/S)
Fixed/variable
5 / Method of Power Transmission (ü) (P/S)
Close coupled
Chain
Belt
Other (specify)
6 / Method of Mechanical Overload Protection (ü) (P/S)
Current monitoring
Torque limiting coupling
Other (specify)
7 / Inching Facility (Y/N) (P)
10 / Gearbox Details (S)
Type and Number of Stages
Manufacturer
Service factor (min 1.25)
Final drive ratio

Drive No.:

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APPENDIX d – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION

Clause / Supplementary Information

ISSUE 1 OCTOBER 2012