ATLAS COPCO ROCK DRILLING EQUIPMENT
SURFACE DRILL RIG EVALUATION REPORT
Sales Company: / Atlas Copco CMT Sweden AB / Report date: / 2015-12-17Customer: / NCC Roads AB / Worksite: / Kaunisvaara (Storage)
Issued by: / Erik Tornéus / Visit date: / 2015-12-01
Product Type: / ROC L8-30 / Ser. No.: / 8992 0055 51 / Eng. hours: / 20130h
Product number: / AVO 08A1710
Summary of Check list:
Engine replaced at 10250 hours
Overall the drill rig is in good condition with normal wear and tear for it’s age.
Service of the rig is performed according to service plan and continuously maintained.
Some parts need to be repaired/replaced to get in a better condition and ready for production.
Drilling test was not possible to be performed due to it’s location.
General judgment of the rig condition:
X
As new / Good / Need preventive maintenance / Need minor overhaul / Need complete overhaul / Junk
Signature:
Customer: / AC Service: / Erik Tornéus
1
Equipment evaluation reportPage 1Rockdrill / Rotation unit
PART A (1-9)ROCK DRILL COP / N/A / SER. No. / Imp. hours
OK / Corrected
A / CHECK POINT / YES / NO / YES / NO / Comments
1 / Front head
Lubrication / wear
2 / Gear housing
greasing
3 / Side bolt nuts
Tightening
4 / Attachment screws
Tightening
5 / Rotation motor
Attachment nuts
tightening
6 / Accumulators
Abnormal vibration of impact hoses
7 / Hose accumulator
Attachment / leakage
8 / Flushing air inlet
Attachment screws
tightening
9 / Flushing hose connection
Tightening / wear
Rotation unit (1-6) / DHR 6H / SERIAL NUMBER / AVO 08T483
OK / Corrected
A / CHECK POINT / YES / NO / YES / NO / Comments
1 / Rotation unit
Attachment / x
2 / Motor
Attachment / Leakage / x
3 / Gear housing
Attachment / x
4 / Connection pipe
Attachment / leakage / x
5 / Cover
Attachment / x
6 / Adapter
Attachment / x
(1-2)
DTH COP / N/A / SER. No. / Imp. hours
OK / Corrected
A / CHECK POINT / YES / NO / YES / NO / Comments
1 / Down the hole drill
Wear
2 / Check valve
Leakage
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation report1Wagon frame / Track frames / Control panels
PART B (1-17)FEED, CFH / SERIAL NUMBER
FEED, BMH / 8140 DTH6 / SERIAL NUMBER / AVO 08F1710
OK / Corrected
B / CHECK POINT / YES / NO / YES / NO / Comments
1 / Feed beam (steel)
Damage / wear / straightness / N/A
2 / Feed beam (aluminum)
Damage / wear / straightness / x
3 / Slide bar
Wear / x
4 / Sensor rapid feed stop
Function / x
5 / Feed chain / Rope
Lubrictn. / damage / tension / x
6 / Feed gear
Oil level / Oil leakage / N/A
7 / Feed gear sprocket
Wear / N/A
8 / Hose reel rollers
Damage / function / x
9 / Hoses over hose reel
Damage / wear / x
10 / Cradle / Sliding pieces
Attachm. / clearance / wear / x
11 / Drill steel support stop
Attachment / function / x
12 / Drill steel support halves
Adjustment / wear / x / Worn, need replacing
13 / Ball joints in cylinders
Clearance / x
14 / Break out table
Attachment / function / wear / x
15 / Suction hood
Attachment / wear / x / Worn and welded to holder
16 / Threaded unions
Tightening / x
17 / Warning Plates
Legibility / Attachment / x / Missing
Part C (1-8)
Boom system
OK / Corrected
C / CHECK POINT / YES / NO / YES / NO / Comments
1 / Boom head / Feed holder
Cracks / Damage / x
2 / Boom head
Attachments / Play / x
3 / Feed holder
Attachments / Play / x
4 / Cylinder eyes
Play between pin / bushings / x
5 / Boom link bushings
Wear / play / x / Excessive play in all boom bushes
6 / Lock rings / plates
Attachment / damage / x
7 / Extension boom
Sliding pieces / play / x
8 / Warning Plates
Legibility / Attachment / x / Missing
Part D (1-6)
Wagon frame
OK / Corrected
D / CHECK POINT / YES / NO / YES / NO / Comments
1 / Boom support
Cracks / Damage / x
2 / Threaded unions
Tightening / x
3 / Welding
Cracks / Breakage’s / x
4 / Track oscillation
Cylinder eyes / play / x
5 / Lock rings / plates
Attachment / damage / x
6 / Warning Plates
Legibility / Attachment / x / Some plates missing
Part E (1-5)
Cabin
OK / Corrected
E / CHECK POINT / YES / NO / YES / NO / Comments
1 / Cabin
Attachment / Damage / x / Roof and front windows cracked, roof plastics damaged, side wiper arm and motor missing
2 / Air conditioning
Function / x
3 / Air filter cab heater
Clogging / x / Filters in over pressure ventilation unit clogged
4 / Radiator elements
Clogging / x
5 / Warning Plates
Legibility / Attachment / x / Missing
Part F (1-10)
Track frames
OK / Corrected
F / CHECK POINT / YES / NO / YES / NO / Comments
1 / Track frame / Plates
Damages / Cracks / x / Track guides worn and bent
2 / Track chains
Wear / Cracks / Damage / x / Normal wear
3 / Track chains
Tension / x / A bit loose
4 / Track rollers
Attachment / Leakage / x / Several rollers worn out and damaged bearings
5 / Support roller
Attachment / Leakage / x
6 / Support roller
Oil level / leakage / x
7 / Front wheel
Attachment / Leakage / x
8 / Traction Gear
Attachment / Leakage / x
9 / Traction Gear
Oil change / x / According to service plan
10 / Tensioning Cylinder
Damage / Leakage / x
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation reportPage 1Control panels / Hydr., El., Air systems
Part G (1-4)Control panels
OK / Corrected
G / CHECK POINT / YES / NO / YES / NO / Comments
1 / Valves, couplings
Damage / Leakage / x
2 / Pipes, Hoses
Damage / Leakage / x
3 / Gauges
Damage / Function / x / HECL gauge defective
4 / Warning Plates
Legibility / Attachment / x / Labels on control panels not readable
Part H (1-8)
Hydraulic system
OK / Corrected
H / CHECK POINT / YES / NO / YES / NO / Comments
1 / Hydraulic pumps
Attachments / leakage / x
2 / Valves & couplings
Damage / Leakage / x
3 / Pipes & hoses
Damage / Leakage / x / Worn hoses on feeder and boom
4 / Hydraulic cylinders
Function / Leakage / x / Leakage from boom tilt, boom lift, lower break out and drill support cylinders
5 / Hydraulic cylinders
Check valves / function / x
6 / Hydraulic oil filters
Check indicator / x
7 / Hydraulic oil tank
Oil level / Water content / x
8 / Hydraulic oil tank
Ventilation filter / x
Part I (1-3)
Electrical system
OK / Corrected
I / CHECK POINT / YES / NO / YES / NO / Comments
1 / Electrical cabinet
Attachment / Seal / x
2 / Terminal blocks
Attachment / corrosion / x
3 / All emergency stop
Function / damage / x
Part K (1-4)
Air system
OK / Corrected
K / CHECK POINT / YES / NO / YES / NO / Comments
1 / Lubrication oil tank
Oil level / x
2 / Lubrication oil tank
Ventilation filter / x
3 / Lubrication pump
Function / efficiency / x
4 / Hoses & couplings
Damage / seal / x
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation reportPage 1Compressor, Diesel engine
Part L (1-9)Compressor
OK / Corrected
L / CHECK POINT / YES / NO / YES / NO / Comments
1 / Compressor
Leakage / x
2 / Air receiver
Oil level / Water content / x / Low oil level
3 / Safety valve
Function / x
4 / Oil filter
Replaced when? / x / 2015-08-06 – 20000h
5 / Air filter
Attachment / unions / x
6 / Air filter
Clogging / x / Primary cartridge clogged
7 / Oil cooler
Clogging / x
8 / Drive belts
Damage / tensioning / N/A
9 / Fan belts
Damage / tensioning / N/A
Part M (1-11)
Diesel engine
OK / Corrected
M / CHECK POINT / YES / NO / YES / NO / Comments
1 / Engine oil
Oil level / x
2 / Oil filter
Replaced when? / x / 2015-08-06 – 20000h
3 / Fuel filter
Clean / drain off water / x
4 / Cooling flanges
Clogging / x
5 / Water cooler
Clogging / x
6 / Water cooler
Coolant level / anti freeze / x
7 / Fan belts
Damage / tension / x / A bit dry in rubber compound
8 / Fan belt switch
Function / N/A
9 / Air filter
Attachment / unions / x
10 / Air filter
Clogging / x / Primary cartridge clogged
11 / Batteries
Electrolyte level / x / N/A (Maintenance free type)
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation reportPage 1DCT, Winch, RAS / RHS, Incl. Instrument
Part N (1-2)Dust collector
OK / Corrected
N / CHECK POINT / YES / NO / YES / NO / Comments
1 / Dust collector
Attachment / damage / x
2 / Filters
Clogging / x
Part O (1-4)
Winch
OK / Corrected
O / CHECK POINT / YES / NO / YES / NO / Comments
1 / Winch
Attachment / function / Winch removed
2 / Wire
Attachment, wear, damage / N/A
3 / Guide rollers
Attachment / function / N/A
4 / Grease nipples
Greasing / N/A
Part P (1-6)
RHS / RAS
OK / Corrected
P / CHECK POINT / YES / NO / YES / NO / Comments
1 / RHS / RAS
Attachment / damage / x
2 / Hydraulic motors
Attachment / function / x
3 / Hydraulic cylinders
Attachment / function / x
4 / Sensors
Adjustment / function / x
5 / Gripper brackets
Damage / wear / x
6 / Grease nipples
Greasing / x / Central lubrication system (CLS)
Part Q (1-4)
Inclination instrument
OK / Corrected
Q / CHECK POINT / YES / NO / YES / NO / Comments
1 / Inclination instrument
Function / x
2 / Sensors boom / feed
Attachment / damage / x
3 / Cable connections
Damage / x
4 / Depth measure sensor
Attachment / function / x / B172 Malfunction
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation reportPage 1Others
Part R (1-12)Others
OK / Corrected
R / CHECK POINT / YES / NO / YES / NO / Comments
1 / Hydraulic jack
Attachment / function / x
2 / Sensor
Attachment / function / x
3 / Fuel filler Pump
Attachment / function / x
4 / Rod greasing device
Attachment / function / N/A - Removed
5 / TAC tube guide
Attachment / wear / N/A
6 / Front panel swing arm
attachment / damage / N/A
7 / Grease nipple
Greasing / x / Central lubrication system CLS
8 / Manual rod rack
Attachment / damage / N/A
9 / Anti freeze equipment
Damage / seal / N/A
10 / ROC Angie
Attachment / function / N/A
11 / Warning Plates
Legibility / Attachment / x / Some missing and worn
12 / Technical documentation
Legibility / Availability / x
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY
Equipment evaluation reportPage 1Drilling, pressure & flow check
Part S (1-16)Drilling Test
OK / Corrected
P / CHECK POINT / YES / NO / YES / NO / Comments
1 / Impact pressure
High impact
2 / Impact pressure
Low impact
3 / Impact pressure / Air
(DTH rig only) / N/A – Drilling test not performed
4 / Feed pressure
High pressure
5 / Feed pressure
Low pressure
6 / Rotation pressure
Idling / N/A – Drilling test not performed
7 / Rotation pressure
Drilling / N/A – Drilling test not performed
8 / Rotation
RPM / N/A – Drilling test not performed
9 / Damper pressure
10 / RPC-F pressure
11 / Thread feed pressure
12 / F27 switchpoint pressure
High / low impact
13 / F29 switchpoint pressure
Anti jamming
14 / Flushing air pressure / N/A – Drilling test not performed
15 / ECL pressure
16 / HECL pressure / N/A – Drilling test not performed
Part T (1-8)
Pressure and flow check
OK / Corrected
T / CHECK POINT / YES / NO / YES / NO / Comments
1 / Pump 1
Pressure / flow / x
2 / Pump 1
LS / DR adjustment / x
3 / Impact pressure
High impact
4 / Impact pressure
Low impact
5 / Impact pressure / Air
(DTH rig only) / x
6 / Feed pressure
High pressure
7 / Feed pressure
Low pressure
8 / Rotation pressure
Idling
ATLAS COPCO ROCK DRILLING EQUIPMENTTOTAL ROCK DRILLING TECHNOLOGY