Copyright 2015 AIA MasterSpec Premium 03/15

PRODUCT MASTERSPEC LICENSED BY AVITRU, LLC TO ARMACELL LLC.

Copyright 2015 by The American Institute of Architects (AIA)

Exclusively published and distributed by AVITRU, LLC for the AIA

This Product MasterSpec Section is licensed by AVITRU, LLC to Armacell LLC ("Licensee").

This Product MasterSpec Section modifies the original MasterSpec text and does not include the full content of the original MasterSpec Section.

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SECTION 230713 - DUCT INSULATION

TIPS:

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Revise this Section by deleting and inserting text to meet Project-specific requirements.

This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions.

Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed.

PART 1 - GENERAL

1.1  RELATED DOCUMENTS

Retain or delete this article in all Sections of Project Manual.

  1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section.

1.2  SUMMARY

  1. Section includes insulating the following duct services:

The list below matches the various systems in the schedule articles. Coordinate the revision of list with "Duct Insulation Schedule, General," "Indoor Duct and Plenum Insulation Schedule," and "Aboveground, Outdoor Duct and Plenum Insulation Schedule" articles.

  1. Indoor, concealed supply and outdoor air.
  2. Indoor, exposed supply and outdoor air.
  3. Indoor, concealed return located in unconditioned space.
  4. Indoor, exposed return located in unconditioned space.
  5. Indoor, concealed, TypeI, commercial, kitchen hood exhaust.
  6. Indoor, exposed, TypeI, commercial, kitchen hood exhaust.
  7. Indoor, concealed oven and warewash exhaust.
  8. Indoor, exposed oven and warewash exhaust.
  9. Indoor, concealed exhaust between isolation damper and penetration of building exterior.
  10. Indoor, exposed exhaust between isolation damper and penetration of building exterior.
  11. Outdoor, concealed supply and return.
  12. Outdoor, exposed supply and return.
  13. Related Sections:

Retain Sections in subparagraphs below that contain requirements Contractor might expect to find in this Section but are specified in other Sections.

  1. Section230716 "HVAC Equipment Insulation."
  2. Section230719 "HVAC Piping Insulation."
  3. Section233113 "Metal Ducts" for duct liners.

1.3  ACTION SUBMITTALS

  1. Product Data: For each type of product indicated. Include thermal conductivity, water-vapor permeance thickness, and jackets (both factory- and field-applied if any).
  2. Sustainable Design Submittals:

"Product Data" Subparagraph below applies to LEED 2009 NC, CI, and CS; LEEDv4; IgCC; ASHRAE189.1; and Green Globes. Coordinate with requirements for adhesives.

  1. Product Data: For adhesives, indicating VOC content.

"Laboratory Test Reports" Subparagraph below applies to LEED 2009 for Schools, LEEDv4, IgCC, ASHRAE189.1, and Green Globes. Coordinate with requirements for adhesives.

  1. Laboratory Test Reports: For adhesives, indicating compliance with requirements for low-emitting materials.

"Product Data" Subparagraph below applies to LEED 2009 NC, CI, and CS; LEEDv4; IgCC; ASHRAE189.1; and Green Globes. Coordinate with requirements for paints and coatings.

  1. Product Data: For coatings, indicating VOC content.

"Laboratory Test Reports" Subparagraph below applies to LEED 2009 for Schools, LEEDv4, IgCC, ASHRAE189.1, and Green Globes. Coordinate with requirements for paints and coatings.

  1. Laboratory Test Reports: For coatings, indicating compliance with requirements for low-emitting materials.

"Product Data" Subparagraph below applies to LEED 2009 NC, CI, and CS; LEEDv4; IgCC; ASHRAE189.1; and Green Globes. Coordinate with requirements for sealants.

  1. Product Data: For sealants, indicating VOC content.

"Laboratory Test Reports" Subparagraph below applies to LEED 2009 for Schools, LEEDv4, IgCC, ASHRAE189.1, and Green Globes. Coordinate with requirements for sealants.

  1. Laboratory Test Reports: For sealants, indicating compliance with requirements for low-emitting materials.
  2. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.
  3. Detail application of protective shields, saddles, and inserts at hangers for each type of insulation and hanger.
  4. Detail insulation application at elbows, fittings, dampers, specialties and flanges for each type of insulation.
  5. Detail application of field-applied jackets.
  6. Detail application at linkages of control devices.

Retain first paragraph below to verify products with Samples.

  1. Samples: For each type of insulation and jacket indicated. Identify each Sample, describing product and intended use. Sample sizes are as follows:
  2. Sheet Form Insulation Materials: 12 inches (300 mm) square.
  3. Sheet Jacket Materials: 12 inches (300 mm) square.
  4. Manufacturer's Color Charts: For products where color is specified, show the full range of colors available for each type of finish material.

1.4  INFORMATIONAL SUBMITTALS

Coordinate first paragraph below with qualification requirements in Section014000 "Quality Requirements" and as supplemented in "Quality Assurance" Article.

  1. Qualification Data: For qualified Installer.

Retain first paragraph below if surface-burning characteristics specified in "Quality Assurance" Article are specified to be verified by an independent testing agency.

  1. Material Test Reports: From a qualified testing agency acceptable to authorities having jurisdiction indicating, interpreting, and certifying test results for compliance of insulation materials, sealers, attachments, cements, and jackets, with requirements indicated. Include dates of tests and test methods employed.

Retain paragraph below if Contractor is responsible for field quality-control testing and inspecting.

  1. Field quality-control reports.

1.5  QUALITY ASSURANCE

Retain first paragraph below if available at Project location. Apprenticeship programs are usually associated with union shops. Other craft training programs are available.

  1. Installer Qualifications: Skilled mechanics who have successfully completed an apprenticeship program or another craft training program certified by the Department of Labor, Bureau of Apprenticeship and Training. Preference will be given to those who have successfully completed a manufacturer’s installation training program, such as the 'Armacell Qualified Installer Program' (AQIP) or similar.

When fire-performance characteristics are important requirements, verify surface-burning characteristics of insulation materials by an independent testing agency and require test report submittals.

  1. Surface-Burning Characteristics: For insulation and related materials, as determined by testing identical products according to ASTME84, by a testing agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing agency.
  2. Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less.
  3. Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke-developed index of 150 or less.

If retaining "Mockups" Paragraph below, indicate location, size, and other details of mockups on Drawings or by inserts. Revise if only one mockup is required.

  1. Mockups: Before installing insulation, build mockups for each type of insulation and finish listed below to demonstrate quality of insulation application and finishes. Build mockups in the location indicated or, if not indicated, as directed by Architect. Use materials indicated for the completed Work.
  2. Ductwork Mockups:
  3. One 10-foot (3-m) section each of rectangular and round straight duct.
  4. One each of a 90-degree mitered round and rectangular elbow, and one each of a 90-degree radius round and rectangular elbow.
  5. One rectangular branch takeoff and one round branch takeoff from a rectangular duct. One round tee fitting.
  6. One rectangular and round transition fitting.
  7. Four support hangers for round and rectangular ductwork.
  8. Each type of damper and specialty.
  9. For each mockup, fabricate cutaway sections to allow observation of application details for insulation materials, adhesives, mastics, attachments, and jackets.
  10. Notify Architect seven days in advance of dates and times when mockups will be constructed.
  11. Obtain Architect's approval of mockups before starting insulation application.

Retain first subparagraph below if mockups are not only for establishing appearance factors.

  1. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing.
  2. Maintain mockups during construction in an undisturbed condition as a standard for judging the completed Work.
  3. Demolish and remove mockups when directed.

1.6  DELIVERY, STORAGE, AND HANDLING

Retain this article to require shipping container markings. Container marking is an option in ASTM standards; default condition does not include the marking in this article unless specified in the Contract.

  1. Packaging: Insulation material containers shall be marked by manufacturer with appropriate ASTM standard designation, type and grade, and maximum use temperature.

1.7  COORDINATION

  1. Coordinate sizes and locations of supports, hangers, and insulation shields specified in Section230529 "Hangers and Supports for HVAC Piping and Equipment."
  2. Coordinate clearance requirements with duct Installer for duct insulation application. Before preparing ductwork Shop Drawings, establish and maintain clearance requirements for installation of insulation and field-applied jackets and finishes and for space required for maintenance.
  3. Coordinate installation and testing of heat tracing.

1.8  SCHEDULING

  1. Schedule insulation application after pressure testing systems and, where required, after installing and testing heat tracing. Insulation application may begin on segments that have satisfactory test results.
  2. Complete installation and concealment of plastic materials as rapidly as possible in each area of construction.

PART 2 - PRODUCTS

2.1  INSULATION MATERIALS

If retaining more than one type of insulation in this article, indicate where each type applies in insulation system schedules.

  1. Comply with requirements in "Duct Insulation Schedule, General," "Indoor Duct and Plenum Insulation Schedule," and "Aboveground, Outdoor Duct and Plenum Insulation Schedule" articles for where insulating materials shall be applied.

See "Product Characteristics" Article in the Evaluations for comparisons and temperature ranges for insulation material properties.

  1. Products shall not contain asbestos, lead, mercury, or mercury compounds.
  2. Products that come in contact with stainless steel shall have a leachable chloride content of less than 50 ppm when tested according to ASTMC871.
  3. Insulation materials for use on austenitic stainless steel shall be qualified as acceptable according to ASTMC795.
  4. Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing process.
  5. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTMC534, Grade 1, TypeII for sheet materials.

Retain "Basis-of-Design Product" Subparagraph and list of manufacturers below to require a specific product or a comparable product from manufacturers listed.

AP Armaflex is our standard product that meets 25/50 thru 1-inch (25-mm) thickness. AP Armaflex FS is our 1-1/2 inch- (38 mm-) thick and 2 inch- (51 mm-) thick sheet and roll that meets 25/50.

  1. Basis-of-Design Product: Subject to compliance with requirements, provide Armacell LLC; [AP Armaflex] [or] [AP Armaflex FS] or a comparable product by one of the following:
  2. Aeroflex USA, Inc.
  3. K-Flex USA.
  4. Insert manufacturer's name>.
  5. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials with a self-adhering backing. Comply with ASTMC534, Grade 1, TypeII for sheet materials.

Retain "Basis-of-Design Product" Subparagraph and list of manufacturers below to require a specific product or a comparable product from manufacturers listed.

AP Armaflex SA is our standard product with a self-adhering backing that meets 25/50 thru 1-inch (25-mm) thickness. AP Armaflex FS SA is our 1-1/2 inch- (38 mm-) thick and 2 inch- (51 mm-) thick sheet and roll, with a self-adhering backing, that meets 25/50.

  1. Basis-of-Design Product: Subject to compliance with requirements, provide Armacell LLC; [AP Armaflex SA] [or] [AP Armaflex FS SA] or a comparable product by one of the following:
  2. Aeroflex USA, Inc.
  3. K-Flex USA.
  4. Insert manufacturer's name>.
  5. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials with a self-adhering backing. Comply with ASTMC534, Grade 1, TypeII for sheet materials.

Retain "Basis-of-Design Product" Subparagraph and list of manufacturers below to require a specific product or a comparable product from manufacturers listed.

ArmaTuff is our insulation with a factory applied jacket. This is especially good for outdoor systems or areas of high-abuse. SA adds the self-adhering backing.

  1. Basis-of-Design Product: Subject to compliance with requirements, provide Armacell LLC; [ArmaTuff] [or] [ArmaTuff SA] or a comparable product by one of the following:
  2. Aeroflex USA, Inc.
  3. K-Flex USA.
  4. Insert manufacturer's name>.
  5. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTMC534, Grade 1, TypeII for sheet materials.

Retain "Basis-of-Design Product" Subparagraph and list of manufacturers below to require a specific product or a comparable product from manufacturers listed.

UT Solaflex is a high-temperature FEF with some UV resistance. It was made for solar applications. Maximum temperature of 300 deg F (149 degC).

  1. Basis-of-Design Product: Subject to compliance with requirements, provide Armacell LLC; [UT Solaflex] or a comparable product by one of the following:
  2. Aeroflex USA, Inc.
  3. K-Flex USA.
  4. Insert manufacturer's name>.

For operating temperatures higher than 250 degF (121 degC), use blanket insulation in first paragraph below. Retain ASTMC1290 types as follows: TypeI for insulation without jackets and TypeII for insulation with vinyl jackets, and TypeIII for insulation with FSK jackets.

  1. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTMC553, TypeII and ASTMC1290, [TypeI] [TypeII with factory-applied vinyl jacket] [TypeIII with factory-applied FSK jacket]. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article.

See Editing Instruction No.1 in the Evaluations for cautions about naming manufacturers and products. See Section016000 "Product Requirements."

  1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
  2. CertainTeed Corporation.
  3. Johns Manville; a Berkshire Hathaway company.
  4. Knauf Insulation.
  5. Manson Insulation Inc.
  6. Owens Corning.
  7. Insert manufacturer's name>.

For operating temperatures higher than 250 degF (121 degC), use board insulation in first paragraph below. The most common jacket for ductwork and plenum applications is FSK.