Industrial Engineering, 056:031, Manufacturing Processes

Required, 3 s.h., Fall Semester, 2001

(Catalog) Description:Fundamentals of processing typical industrial materials including casting, heat treating, welding, machining, numerical control, forming, and finishing; automation, economics, design considerations; planning of manufacturing operations; performance and quality measurement; laboratory exercises and projects.

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Pre(co)requisite(s):57:015(P)

Textbook(s):Serope Kalpakjian and Steven R. Schmid, Manufacturing Engineering and Technology, 4th edition, Prentice-Hall, Inc., 2001

Other required material:Selected papers and handouts

Course Objectives:Students learn about manufacturing processes and operations from the perspective of material transformation and its effect on properties. They learn how to identify specific process variables that affect part quality and issues that affect cost. They learn about performance measures and design requirements. Students are required to visit a local manufacturing company.

Topics (Class Hours):Class/Lab

1.Introduction & material properties3

2.Dimensions & tolerances; wear3/1

3.Ferrous & nonferrous metals2

4.Heat treatment1

5.Ceramics, composites & polymers2

6.Casting3

7.Powder metallurgy1

8.Forming & forging3

9.Cutting basics & tool wear2

10.Machining processes3/2

11.Machining economics1

12.Welding2/1

13.Numerical control3/1

14.Rapid prototyping1/1

15.Metrology, inspection & machine vision3/2

16. Future factory1

34/8

Computer Usage:Students use spreadsheet program (Excel) to calculate manufacturing process design results and learn about how computers and digitally controlled manufacturing equipment are used to aid manufacturing planning, cost estimating and process selection.

Laboratory Projects:1.Demonstration of milling

2.Demonstration of turning

3.Demonstration of flame cutting & gas metal arc welding

4.Demonstration of NC & CNC programming for machining

5.Demonstration of machine vision system and its applications

6.Demonstration of rapid prototyping process (FDM)

7.Demonstration of coordinate measuring machine and its applications

8.Demonstration of measuring techniques and hand-on practice

Contribution to Criterion 4 “Professional component”:_Mathematics and Basic Sciences

xEngineering Science

_Engineering Design

_General Education

_Other (e.g., elective)

Program outcomes (Criterion 3 Outcomes for Core Courses):

Course Learning Goal / Program Outcome
  1. Gain an understanding of metallic and non-metallic materials and heat treatment processes
/ A(●)
  1. Gain an understanding of geometric dimensioning and tolerancing in engineering drawings and machining processes
/ A(●), D(●), K(●)
  1. Gain an understanding of basic machine tool structures and mechanics of metal cutting
/ A(●),K(●)
  1. Gain an understanding of materials, geometry, life and wear of cutting tools and machinability
/ A(●),K(●)
  1. Gain an understanding of computer numerical control (CNC) and numerical control (NC) part programming
/ I(●), J(●), K(●)
  1. Gain an understanding of metal forming , casting, and welding processes
/ A(●),K(●)
  1. Gain an understanding of rapid prototyping processes
/ A(●),K(●)
  1. Gain an understanding of a machine vision system
/ A(●), I(●), J(●), K(●)
  1. Gain an understanding of metrology
/ A(●), I(●), J(●), K(●)

○ denotes moderate contribution to the outcome● denotes substantial contribution to the outcome

Prepared by: Yongjin Kwon Date: July 26, 2001 (Revised 3 December, 2001/FMH)