Construction Needs Analysis

APPENDIX 2

Needs Analysis for Fabrication and Construction

OFFSHORE OIL & GAS

FABRICATION AND CONSTRUCTION - NEEDS ANALYSIS

TARGET MARKET /

New Builds

Jackets
Tripods
Piles
Conductors
J Tubes
TLP (Tension Leg Platform) (not semi-submersible)
Modules
MSF (Module Support Frame)
Flares and Flare Boom
Spars
Control Buoy
Bridges
PLEM (Pipeline end manifold)
Laterals
Buoyancy Tanks
Sub-sea installation aids/”hardware”
Risers
Pipelines
Flanges
Expansion offset
Floating Hoses
Cables/control umbilicals
Suction Piles
Anchoring Systems

Refurbishment/Topsides overhaul (wet quayside)

FPSO/FSO
Semi-submersibles
Drill Ships
SSCV (Semi-submersible Crane Vessel)
Pipelay Barge
Calm buoys

Conversions

FPSO’s

Item / Area Requirements
CONSTRUCTION
SPACE REQUIRED / Jacket / Quayside frontage, with level hard standing, water depth 8m, area 20 hectares, offices and workshops, electrical power, water, communication
Tripod / Quayside frontage, with level hard standing, water depth 8m, area 20 hectares, offices and workshops, electrical power, water , communication
Piles / Quay frontage, area 200m x 300m level hard standing, water, power, communication, craneage access
Conductors / Quay frontage, area 200m x 300m level hard standing, water, power, communication, craneage access
J-Tubes / Quay frontage, area 200m x 300m level hard standing, water, power, communication, craneage access
TLP / Quayside frontage, with level hard standing, water depth 8m, area 20 hectares, offices and workshops, electrical power, water, communication
Module / Quayside frontage, level hard standing, water depth minimum 8m, area 2 hectares, offices, workshop, power, water, communication
MSF / Quayside frontage, level hard standing, water depth minimum 8m, area 2 hectares, offices, workshop, power, water, communication
Flare and Flare Boom / Quayside frontage, level hard standing, power, water, craneage access, area 200m x 500m
Spar / Quayside frontage, with level hard standing, water depth 8m, area 20 hectares, offices and workshops, electrical power, water, communication, area 10 hectares
Control Buoy / Quayside frontage, level hard standing, water depth minimum 8m, area 2 hectares, offices, workshop, power, water, communication
Bridge / Quay frontage, area 200m x 300m, power, water, craneage access
PLEM / Quay frontage, area 200m x 300m, power, water, craneage access, area 50m x 50m
Laterals / Quay frontage, area 200m x 300m, power, water, craneage access, area 50m x 50m
Refurbishment/Overhaul / FPSO/FSO / All quayside frontage, water depth 10m, power, water, laydown area 300m x 300m, offices and workshops with communication, craneage
Space Required / Semi-submersibles / All quayside frontage, water depth 10m, power, water, laydown area 300m x 300m, offices and workshops with communication, craneage
Drill Ship / All quayside frontage, water depth 10m, power, water, laydown area 300m x 300m, offices and workshops with communication, craneage
SSCV / All quayside frontage, water depth 10m, power, water, laydown area 300m x 300m, offices and workshops with communication, craneage
Pipelay barge / All quayside frontage, water depth 10m, power, water, laydown area 300m x 300m, offices and workshops with communication, craneage
Conversions / FPSO’s / Dry dock 400 meters long 80 meters wide, , laydown area 300m x 300m, offices and workshops with communication, craneage
CONSTRUCTION SKILLS REQUIREMENTS / Item / Skills Requirement
Jacket / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, riggers, outfitters, NDE Technicians
Tripod / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, riggers, outfitters, NDE Technicians
Piles / Engineers, coded welders, boilermakers, crane driver, dimensional controllers, weld inspectors, quality control, fitters, riggers, , NDE Technicians
Conductors / Engineers, coded welders, boilermakers, crane driver, dimensional controllers, weld inspectors, quality control, fitters, riggers, , NDE Technicians
J-Tube / Engineers, coded welders, boilermakers, crane driver, dimensional controllers, weld inspectors, quality control, fitters, riggers, , NDE Technicians
TLP / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, riggers, outfitters, NDE Technicians
Module / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, , NDE Technicians
MSF / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, NDE Technicians
Flare and Flare Boom / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, quality controller, painters, weight controllers, riggers, , NDE Technicians
Spar / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, riggers, outfitters, NDE Technicians
Control Buoy / Engineers ,coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, NDE Technicians
Bridge / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, riggers, commissioning engineers, NDE technicians
PLEM / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, quality controller, painters, weight controllers, riggers, , NDE technicians
Laterals / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, quality controller, painters, weight controllers, riggers, , NDE technicians
FPSO/FSO / Engineers, coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, Marine Officers, Marine Crew, Production/Process Personnel
Skills Requirements / Semi-submersible / Drilling Engineers Coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, Marine Officers, Marine Crew, drillers, roustabout, roughnecks, NDE technicians
Drill Ship / Drilling Engineers Coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers riggers, outfitters, Marine Officers , Marine Crew, drillers, roustabout, roughnecks , NDE technicians
SSCV / Coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, NDE technicians
Pipelay Barge / Pipelay Engineers, Coded welders, boilermakers, fitters, scaffolders, crane driver, dimensional controllers, weld inspectors, painters, quality control, weight controllers, electrical technicians, control technicians, mechanical technicians, commissioning engineers, riggers, outfitters, Marine Officers, Marine Crew , NDE technicians

ENGINEERING SKILLS

REQUIREMENTS

Design & Engineering /

Graduates

Technicians/Technologists

Skilled

Chemical/Process

CAD Operators

Electrical (high voltage)

CAD Operators

Instrumentation Control

/ CAD Operators

Mechanical

/ CAD Operators

Piping

/ CAD Operators

Pipelaying

/ CAD Operators

Rotating Equipment

/ CAD Operators

Civil (Marine)

/ CAD Operators

Naval Architect

/ CAD Operators

Soils/Foundation

/ CAD Operators

HVAC

/ CAD Operators

Fire/Safety

/ CAD Operators

Structural

/ CAD Operators

Drilling

Structural (FEA)

/ CAD Operators

Materials

Corrosion

Weight Control

/ CAD Operators

Architect

/ CAD Operators

Environment

SERVICE

REQUIREMENT

Quality

/ Graduates / Technicians/Technologists / Skilled
Quality Assurance / Quality Assurance
Quality Control / Quality Control / Quality Control clerks
Quality Inspection / Quality Control clerks
Weld Inspectors / Quality Control clerks
Paint Inspectors / Quality Control clerks
Electrical Inspectors / Quality Control clerks
Steel Inspectors / Quality Control clerks
Mechanical Inspectors / Quality Control clerks
Instrumentation Control Inspectors / Quality Control clerks
Dimensional Controllers / Quality Control clerks
Surveyor / Surveyor / CAD operators
NDE Technicians
Rotating Equipment
Graduates / Technicians/Technologists / Skilled

Document Control

/ Librarian / Librarian
Document Controllers
Computer Operator / Computer Operator
FABRICATION REQUIREMENTS / Item / Equipment Required for Fabrication
Jacket / Cans: heating furnaces, rollers 3 to 4 meters wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, 3D space measuring table, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
Tripod / Cans: heating furnaces, rollers 3 to 4 meters wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, 3D space measuring table, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
Piles / Cans: heating furnaces, rollers 3 to 4 meters wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
Conductors / Cans: heating furnaces, rollers 3 to 4 meters wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
J-Tube / Cans: heating furnaces, rollers 3 to 4 metros wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
Fabrication Requirements / TLP / Cans: heating furnaces, rollers - diameter up to 10 meters, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, 3D space measuring table, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches
Module / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
MSF / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Flare and Flare Boom / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Spar / Cans: heating furnaces, rollers – diameter up to 10 meters, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection: X-ray, 3D space measuring table, Ultrasonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes cutting torches
Control Buoy / Cans: heating furnaces, rollers 3 to 4 meters wide, material thickness up to 125mm, Annealing Furnace, diameter 2 meters to 5 meters.
Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, 3D space measuring table, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting
torches, shot blasting and painting booths
Fabrication Requirements / Bridge / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
PLEM / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, 3D space measuring table, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Laterals / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
FPSO/FSO / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Semi-submersible / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Drill Ship / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
Pipelay Barge / Shaping: profile cutter, drilling machine, beveling machines/grinders
Welding: welding machines (rotating)
Inspection : X-ray, Ultra sonic equipment
Others: cranes up to 50 tons, area under cover 2 hectares, lathes, cutting torches, Shot blasting & painting booths
CONSTRUCTION REQUIREMENTS / Item / Equipment Requirements for Construction
Jacket / Cranes: 24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, 125Te & 1,000 Te SWL, which shall be dependant upon the Client's scope of work, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Tripod / Cranes24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, 125Te & 1,000 Te SWL, which shall be dependant upon the Client's scope of work: , rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Piles / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Conductors / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
J-Tube / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
TLP / Cranes: 24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, 125Te & 1,000 Te SWL, which shall be dependant upon the Client's scope of work, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Module / Cranes: 24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, & 125Te , which shall be dependant upon the Client's scope of work, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Construction Requirements / MSF / Cranes: 24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, 125Te & 500 Te SWL, which shall be dependant upon the Client's scope of work, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Flare and Flare Boom / Cranes: from 5 tons up to 500tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Spar / Cranes: 24 Hour Cranage should be available, at all times,ranging from 14Te,25 Te, 50Te, 125Te & 500 Te SWL, which shall be dependant upon the Client's scope of work , rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Control Buoy / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Bridge / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
PLEM / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Laterals / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
FPSO/FSO / Cranes: from 5 tons up to 50 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Semi-submersible / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Construction Requirements / Drill Ship / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
SSCV / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches
Pipelay Barge / Cranes: from 5 tons up to 20 tons, rigging
Welding: welding machines, X-ray, Ultra sonic equipment
Scaffolding, fork lifts, grinders, drilling machines, covered workshop for small fabrication, cutting torches