SECTION 07 21 00

CONTINUOUS INSULATION WALL PANELS

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Copyright 2013 - 2016 ARCAT, Inc. - All rights reserved

** NOTE TO SPECIFIER ** Hunter Panels, manufacturers of rigid polyisocyanurate insulation for commercial and residential buildings, including new construction and retrofit projects.
This section is based on the products of Hunter Panels, which is located at:
15 Franklin Street
Portland, Maine 04101
Phone: (207) 761-5678
Toll Free: (888) 746-1114
Fax: (207) 775-1769
E-mail:
Internet:
As an industry leader in Polyiso Roof insulation panels for over 13 years - Hunter is proud to introduce you to our new product line for Commercial Wall Applications - Hunter Xci. Hunter Xci products are designed for use in commercial wall applications to provide "ci" continuous insulation within the building envelope.
Our products complement the development of sustainable design practices and fundamentally enhance the building's effectiveness in the environment by reducing energy consumption. Our products components include OSB and plywood that are USGBC certified and our insulating foam contains a recycled content to promote sustainable design practices and significantly reduce energy consumption. It's our way of helping keep the world green.
This specification includes the following products:
1. Xci Ply high thermal resistive rigid insulation panels composed of a closed cell polyisocyanurate foam core bonded to a premium performance coated glass facer on one side and 5/8 inch or 3/4 inch Fire treated plywood on the other. It is designed for use as exterior continuous insulation in a wall assembly.
2.Xci CG a high thermal resistive rigid insulation panels composed of a closed cell polyisocyanurate foam core bonded on-line during the manufacturing process to a premium performance coated glass facer on one side. It is designed for use as exterior continuous insulation in a wall assembly.
3.Xci Foil a high thermal resistive rigid insulation panels composed of a closed cell polyisocyanurate foam core bonded on-line during the manufacturing process to an impermeable foil facing material on one side. It is designed for use as exterior continuous insulation in a wall assembly.
4.Xci Class A Foil a high thermal resistive rigid insulation panels composed of a Class A rigid polyisocyanurate foam core bonded on-line during the manufacturing process to an embossed foil facing material on both sides. It is designed for use as exterior continuous insulation in a wall assembly..
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PART 1 GENERAL

1.1 SECTION INCLUDES

** NOTE TO SPECIFIER ** Delete any paragraphs below not applicable to project.

A. Continuous insulation Xci Ply wall panels.

B. Continuous insulation Xci CG wall panels.

C. Continuous insulation Xci Foil wall panels.

D. Continuous insulation Xci Class A Foil wall panels.

1.2 RELATED SECTIONS

** NOTE TO SPECIFIER ** Delete sections below not relevant to this project; add others as required.

A. Section 03 30 00 - Cast-in-Place Concrete.

B. Section 03 41 16 - Precast Concrete Slabs.

C. Section 05 40 00 - Cold-Formed Metal Framing.

D. Section 04 21 29 - Terra Cotta Masonry.

E. Section 04 40 00 - Stone Assemblies.

F. Section 03 45 13 - Faced Architectural Precast Concrete.

G. Section 07 26 00 - Vapor Retarders.

H. Section 07 27 26 - Fluid-Applied Membrane Air Barriers .

I. Section 09 22 16.13 - Non-Structural Metal Stud Framing.

J. Section 09 25 23 - Lime Based Plastering.

K. Section 09 26 00 - Veneer Plastering.

1.3 REFERENCES

** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section; add others as required.

A. ASTM C 209 - Methods of Testing Insulating Board, Structural and Decorative.

B. ASTM C 1289 - Specifications for Faced Rigid Cellular Polyisocyanurate Thermal Insulating Board.

C. ASTM D 1621 - Test Methods for Compressive Properties of Rigid Cellular Plastics.

D. ASTM D 2126 - Test Method for Response of Rigid Cellular Plastics to Thermal and Humid Aging.

E. ASTM D 3273 - Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber.

F. ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.

G. ASTM E 96 - Test Method for Water Vapor Transmission of Materials.

H. CAN/ULC S770 - Standard Test Method for Determination of Long Term Thermal Resistance of Closed Cell Plastic Thermal Insulating.

I. NFPA 285 - Standard Fire Test Method For Evaluation Of Fire Propagation Characteristics Of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components.

** NOTE TO SPECIFIER ** Continuous insulation wall panels are intended to be used continuous over framing members and to be relatively free of significant thermal bridging. Coordinate with other trades to minimize the penetration of thermal conductors through the wall system. The incorporation of Weather Resistant Barriers (air, vapor and moisture) is a critical element of a continuous insulation wall assembly. It is strongly recommended that the Architect perform dew point calculations of the assembly at the location of each project using local code requirements and ASHRAE Standards. The calculations should be used to verify the dew point of the assembly and to determine the locations of the weather resistant barrier(s) as required.

1.4 DESIGN REQUIREMENTS

A. Perform work in accordance with all federal, state and local codes.

B. Continuous Insulation: Hunter Xci products meet the continuous insulation standards of ASHRAE 90.1-2010 and IECC 2012 for commercial exterior wall applications and IBC Building Code Chapter 26. Products have been NFPA 285 tested.

** NOTE TO SPECIFIER ** The following paragraph is applicable for Xci Ply and Xci CG wall panels only. Delete if not applicable.

C. Physical properties Xci Ply and Xci CG (Foam Core):

1. Compressive Strength: ASTM D 1621; Grade 2, 20 psi (138 kPa) minimum or Grade 3, 25 psi (172 kPa).

2. Dimensional Stability: ASTM D 2126, 2 percent linear change (7 days).

3. Moisture Vapor Permeance: ASTM E 96, less than 1 perm (57.5ng/(Pasm2)).

4. Water Absorption: ASTM C 209, less than 0.1 percent by volume.

5. Service Temperature: Minus 100 degrees to 250 degrees F (Minus 73 degrees C to 122 degrees C).

6. Resistance to Mold: ASTM D 3273 Passed (10).

** NOTE TO SPECIFIER ** The following paragraph is applicable for Xci Foil wall panels only. Delete if not applicable.

D. Physical properties Xci Foil (Foam Core):

1. Compressive Strength: ASTM D 1621; Type I; Grade 1. 16 psi (110 kPa) minimum; Grade 2, 20 psi (138 kPa) minimum and Grade 3, 25 psi (172 kPa).

2. Dimensional Stability: ASTM D 2126, 2 percent linear change (7 days).

3. Moisture Vapor Permeance: ASTM E 96, less than 0.05 perm (2.875ng/(Pasm2)).

4. Water Absorption: ASTM C 209, less than 0.05 percent by volume.

5. Service Temperature: Minus 100 degrees to 250 degrees F (Minus 73 degrees C to 122 degrees C).

** NOTE TO SPECIFIER ** The following paragraph is applicable for Xci Class A Foil wall panels only.

E. Physical properties Xci Class A Foil (Foam Core):

1. Flame Spread Index: ASTM E 84, less than 25.

2. Smoke Developed: ASTM E 84, less than 450.

3. Compressive Strength: ASTM D 1621; Type II; Class 1; Grade 2 - 20 psi (138 kPa) minimum; and Grade 3 - 25 psi (172 kPa).

4. Dimensional Stability: ASTM D 2126, 2 percent linear change (7 days).

5. Moisture Vapor Permeance: ASTM E 96, less than 0.04 perm (2.875ng/(Pasm2)).

6. Water Absorption: ASTM C 209, less than 0.05 percent by volume.

7. Service Temperature: Minus 100 degrees to 250 degrees F (Minus 73 degrees C to 122 degrees C).

** NOTE TO SPECIFIER ** The following paragraph is applicable for Xci Ply wall panels. Delete if not applicable.

F. Fire Retardant Treated Plywood for Xci Ply: Flame spread rating of 25 or less when tested in accordance with ASTM E 84.

1.5 SUBMITTALS

A. Submit under provisions of Section 01 30 00 - Administrative Requirements.

B. Product Data: Manufacturer's data sheets on wall panels and fasteners to be used, including:

1. Preparation instructions and recommendations.

2. Storage and handling requirements and recommendations.

3. Installation methods.

** NOTE TO SPECIFIER ** Delete the following paragraphs if LEED is not applicable.

C. LEED Submittals: Provide documentation of how the requirements of Credit will be met:

1. List of proposed materials with recycled content. Indicate post-consumer recycled content and pre-consumer recycled content for each product having recycled content.

2. Product data and certification letter indicating percentages by weight of post-consumer and pre-consumer recycled content for products having recycled content.

3. Provide FCS Chain of Custody number for OSB or plywood materials.

D. Manufacturer's Certificate: Certify panels will conform to specified performance requirements.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications: Manufacturer shall be a company that regularly manufactures and assembles specified insulation in house with no outside fabrication operations.

B. Pre-Installation Meeting: Convene minimum one week prior to commencing Work of this section. Review installation procedures and coordination required with Related Work and include the following:

1. Participants: Authorized representatives of the Contractor, Architect, Installer, and Manufacturer.

2. Review wall assemblies for potential interference and conflicts and coordinate layout and support provisions for interfacing work.

3. Review continuous insulation wall panels installation methods and procedures related to application, including manufacturer's installation guidelines.

4. Review firestopping requirements and weather resistive membrane requirements and placement locations.

5. Review field quality control procedures.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Store products off the ground, in dry conditions, under cover and in manufacturer's unopened packaging until ready for installation.

1.8 SEQUENCING

A. Coordinate with the installation of vapor retarders and air seal materials specified is Section 07 26 00 - Vapor Retarders and Section 07 27 26 - Fluid-Applied Membrane Air Barriers .

B. Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.

1.9 PROJECT CONDITIONS

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable Manufacturer: Hunter Panels, which is located at: 15 Franklin Street; Portland, ME 04101; Toll Free Tel: 888-746-1114; Tel: 207-761-5678; Fax: 877-775-1769; Email:request info (); Web:

** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.

** NOTE TO SPECIFIER ** Select the Board Insulation product(s) required from the following paragraphs and delete those that are not required.

2.2 BOARD INSULATION

A. Board Insulation Bonded to Plywood: Hunter Panels Xci Ply is a high thermal resistive rigid insulation panel composed of a closed cell polyisocyanurate foam core bonded on one side to a premium performance coated glass facer on one side and fire treated plywood on the other.

1. Type: ASTM C 1289, Type V:

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required.

a. Grade 2 (20 psi).

b. Grade 3 (25 psi).

2. Fire Retardant Treated Plywood Thickness:

** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the one not required.

a. 5/8 inch.

b. 3/4 inch.

3. Panel Size:

a. 4 feet by 8 feet (1220 mm by 2440 mm).

4. Thickness / R Value: Long Term Thermal Resistance Values based on ASTM C 1289 and CAN/ULC S770 with a 15-year time weighted average.

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required. Values calculated based on 5/8 inch plywood facing.

a. 1.6 inches (41 mm) / R Value 6.6.

b. 2.1 inches (53 mm) / R Value 9.6.

c. 2.6 inches (66 mm) / R Value 12.7.

d. 3.1 inches (79 mm) / R Value 15.9.

e. 3.7 inches (94 mm) / R Value 19.1.

f. Provide to the thickness indicated on the Drawings.

B. Board Insulation Bonded to Premium Performance Coated Glass Facers: Hunter Panels Xci CG is a high thermal resistive rigid insulation panel composed of a closed cell polyisocyanurate foam core bonded on one side to a premium performance coated glass facer on both sides.

1. Type: ASTM C 1289, Type II, Class 2:

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required.

a. Grade 2 (20 psi).

b. Grade 3 (25 psi).

2. Panel Size:

a. 4 feet by 8 feet (1220 mm by 2440 mm).

3. Thickness / R Value: Long Term Thermal Resistance Values based on ASTM C 1289 and CAN/ULC S770 with a 15-year time weighted average.

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required. Values calculated based on 5/8 inch plywood facing.

a. 1.0 inches (25 mm) / R Value 6.0

b. 1.5 inches (38 mm) / R Value 9.0

c. 2.0 inches (51 mm) / R Value 12.1

d. 2.5 inches (64 mm) / R Value 15.3

e. 3.0 inches (76 mm) / R Value 18.5

f. 3.3 inches (84 mm) / R Value 20.4

g. 3.5 inches (89 mm) / R Value 21.7

h. Provide to the thickness indicated on the Drawings.

C. Board Insulation with Foil Facer: Hunter Panels Xci Foil complies with ASTM C 1289. Panels are a high thermal resistive rigid insulation panel composed of a closed cell polyisocyanurate foam core bonded to an impermeable foil facer.

1. Type: ASTM C 1289, Type I, Class 1:

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required.

a. Grade 1 (16 psi).

b. Grade 2 (20 psi).

c. Grade 3 (25 psi).

2. Panel Size:

** NOTE TO SPECIFIER ** Select one of the following panel size paragraphs and delete those not required. Other sizes are available upon special request (for example: 12 inch, 16 inch, or 24 inch widths by 96 inch length). Note that custom size orders are available. Contact the manufacturer for additional information.

a. 4 feet by 8 feet (1220 mm by 2440 mm).

b. 4 feet by 9 feet (1220 mm by 2743 mm).

c. Provide the largest size panels suitable for the project.

3. Moisture Vapor Transmission: ASTM E 96, less than 0.05 perm.

4. Thickness / R Value: ASTM C 518 at 75 degrees F (23.9 degrees C).

** NOTE TO SPECIFIER ** Select one of the following Grade paragraphs and delete those not required.

a. 1.0 inches (25 mm) / R Value 6.7

b. 1.5 inches (38 mm) / R Value 10.5

c. 2.0 inches (51 mm) / R Value 14.4

d. 2.5 inches (64 mm) / R Value 17.8

e. 3.0 inches (76 mm) / R Value 21.2

f. 3.5 inches (89 mm) / R Value 24.6

g. Provide to the thickness indicated on the Drawings.

D. Board Insulation with Foil Facers: Hunter Panels Xci Class A Foil complies with ASTM C 1289 and UL 723/ASTM E 84 Class A. Panels are a high thermal resistive rigid insulation panel composed of a closed cell polyisocyanurate foam core bonded to an embossed foil facer. Exterior facer treated with non reflective coating

1. Type: ASTM C 1289, Type I, Class 1:

SPECIFIER INSTRUCTIONS - Select one of the following Grade paragraphs and delete the one not required.

a. Grade 2 (20 psi).

b. Grade 3 (25 psi).

2. Panel Size:

SPECIFIER INSTRUCTIONS - Select one of the following size paragraphs and delete the one not required.

a. 4 feet by 8 feet (1220 mm by 2440 mm).

b. 4 feet by 9 feet (1220 mm by 2743 mm).

c. Provide the largest size panels suitable for the project.

3. Moisture Vapor Transmission: ASTM E 96, less than 0.04 perm.

4. Thickness / R Value: ASTM C 518 at 75 degrees F (23.9 degrees C).

SPECIFIER INSTRUCTIONS - Select one of the following Grade paragraphs and delete those not required.

a. 1.0 inches (25 mm) / R Value 6.3

b. 1.2 inches (29 mm) / R Value 7.6

c. 1.5 inches (38 mm) / R Value 9.5

d. 1.8 inches (46 mm) / R Value 11.4

e. 2.0 inches (51 mm) / R Value 12.6

f. 2.1 inches (53 mm) / R Value 13.3

g. 2.5 inches (64 mm) / R Value 17.8

h. 3.0 inches (76 mm) / R Value 18.9

i. 3.1 inches (79 mm) / R Value 19.5

j. Provide to the thickness indicated on the Drawings.

** NOTE TO SPECIFIER ** The following Application paragraphs are applicable for Xci Ply plywood surfaced wall panels only. Delete if not applicable.

2.3 APPLICATION PLYWOOD SURFACED INSULATION

** NOTE TO SPECIFIER ** The following three paragraphs contain various IBC non-combustible wall types for Types !, II, III and IV Construction with minimum requirements to meet NFPA 285 requirements. NFPA test results are not available in the UL directory. They are only available after passing large scale tests in accordance with NFPA 286. Select the approved assemblies meeting NFPA 285 for Base Wall Systems of Concrete Masonry, Concrete, and Steel Studs together with approved exterior assemblies for each as required from the following paragraphs and delete those not required. Coordinate the Drawings with the following applications paragraphs. Contact Hunter for additional information on approved assemblies.

A. NFPA 285 Exterior Wall Assembly - Concrete Masonry:

1. Base Wall System: Concrete Masonry Wall.

2. Approved Exterior Finish:

a. Masonry: Brick veneer anchors, standard types, installed maximum 24 inches (610 mm) o.c. vertically. Maximum 2 inch (51 mm) air gap between exterior insulation and brick. Standard nominal 4 inch (102 mm) thick or greater, clay brick.

b. Stucco: Minimum 3/4 inch (19 mm) thick, Exterior Cement Plaster and Lath.

c. Limestone or Natural Stone: Minimum 2 inch thick, Limestone or Natural Stone Veneer or minimum 1-1/2 inch (36 mm) thick Cast Artificial Stone Veneer. Any standard installation technique can be used.

d. Terra Cotta Cladding: Use any Terra Cotta Cladding System in which Terra Cotta is minimum 1-1/4 inch (32 mm). Any standard installation technique can be used.

e. Metal Composite Material: Use any Metal Composite Material system that has been successfully tested by the panel manufacturer via the NFPA 285 test method. Any standard installation technique can be used.

f. Exterior Metal: Metal Exterior wall coverings such as Steel, Aluminum, Copper, etc. Any standard installation technique can be used.

g. Fiber Cement Board siding. Any standard installation technique can be used.

h. Stone Aluminum: Stone Aluminum Honeycomb Composite Panels that have been successfully tested by the panel manufacturer via the NFPA 285 test method. Any standard installation technique can be used.

** NOTE TO SPECIFIER ** The following paragraph is applicable for Xci Ply wall panels.

3. Panel Thickness: 3.7 inches (94 mm) maximum.

4. Stud Cavity: Not Applicable.

5. Exterior Sheathing: Not Applicable.

6. Floorline Firestopping: 4 lb/cu ft mineral wool (e.g. Thermafiber) in each stud cavity and at each floor line, attached with Z Clips or equivalent.

7. Weather Resistive Membrane Applied to CMU: Acceptable products are:

SPECIFIER INSTRUCTIONS - Select one or more of the following paragraphs and delete those not required.

a. VaproShield, WrapShield SA.

b. W.R. Grace, Perm-A-Barrier VPS.

c. Sto Corp EmeraldCoat.

d. Carlisle, Barritech VP.

e. PROSOCO: R-Guard MVP.

f. Henry, Air Bloc 32MR.

g. Carlisle, Barritech NP.

h. CCW, 705 FR

i. DuPont, Tyvek Applied WB.

j. None.

8. Weather Resistive Membrane Applied to Exterior Insulation: Acceptable products are:

SPECIFIER INSTRUCTIONS - Select one or more of the following paragraphs and delete those not required.

a. VaproShield, WrapShield SA.

b. Carlisle, Barritech VP.

c. Carlisle, Barritech NP.

d. CCW, 705 FR

e. DuPont, Tyvek Applied WB.

f. None.

B. NFPA 285 Exterior Wall Assembly - Cast-in-Place or Precast Concrete: