Confirmed Minutes s14

HEAT TREATING

OCTOBER 2013

CONFIRMED

CONFIRMED MINUTES

OCTOBER 21-24, 2013

PITTSBURGH, PENNSYLVANIA, USA

These minutes are not final until confirmed by the Task Group in writing or by vote at a subsequent meeting. Information herein does not constitute a communication or recommendation from the Task Group and shall not be considered as such by any agency.

Monday, October 21 to Thursday, October 24, 2013

1.0  OPENING COMMENTS

1.1  Call to Order / Quorum Check

The Heat Treat Task Group (HTTG) was called to order at 8:02 a.m., 21-Oct-2013.

Tom Norris HTTG chair verified that only SUBSCRIBER MEMBERS were in attendance during the closed portion of the meeting.

A quorum was established with the following representatives in attendance:

Subscriber Members/Participants Present (* Indicates Voting Member)

NAME / COMPANY NAME
Shamim / Abbas / The Boeing Company
* / Carolyn / Backus / The Boeing Company
Tawny / Blumenshine / Cessna Aircraft Company
Ricardo / Bove / Embraer
* / Bruce / Brownfield / Lockheed Martin Corporation / Secretary
* / Frank / Brungs / MTU Aero Engines GmbH
* / Craig / Clasper / Spirit AeroSystems
* / Cedric / Colas / SAFRAN Group
* / Michael / Corsino / Hamilton Sundstrand (UTAS)
Michael / Dame / Parker Hannifin
* / Martin / Day / Honeywell Aerospace
* / Mark / Emerson / Rolls-Royce
* / Sergio / Esposito / Alenia Aermacchi S.p.A.
* / Melissa / Facas / Pratt & Whitney
* / Robert / Faticanti / Textron Systems
* / Laurent / Geerts / Sonaca
Lauren / Gibbens / Lockheed Martin Corporation
* / Peter / Hammarbo / GKN Aerospace Sweden AB
* / Gerald W. / Harvey / Triumph Group Inc.
Linnie / Hook / Cessna Aircraft Company
* / Jeff / Koss / The Boeing Company
* / Serge / Labbe / Héroux-Devtek Inc.
* / Marc-André / Lefebvre / Héroux-Devtek Inc.
* / William / Macias / Goodrich (UTAS)
Dawn / Mastin / Goodrich (UTAS)
* / Doug / Matson / The Boeing Company
* / John / Merritt / Sikorsky Aircraft
* / Alessandro / Miglio / AgustaWestland
* / Tom / Norris / Goodrich (UTAS) / Chairperson
Luis Gustavo / Pacheco / Embraer
* / Eddy / Pham / Northrop Grumman Corporation
K.T. / Quador / The Boeing Company
* / Sunder / Rajan / Raytheon Company
* / Alexandre / Richez / Airbus
* / Thomas / Ruglic / Bell Helicopter
* / Simon / Scott / BAE Systems
* / Marc-André / Taillandier / Eurocopter
* / Jeffrey / Thyssen / GE Aviation
* / Cyril / Vernault / SAFRAN Group / Vice Chairperson
Gary / Wallace / Parker Aerospace Group
Doug / Webb / Honeywell Aerospace
* / Grzegorz / Wryk / Rolls-Royce

Other Members/Participants Present (* Indicates Voting Member)

NAME / COMPANY NAME
Slimani / Adil / METATHERM
Roy / Adkins / Braddock Metallurgical
Zubair / Alam / Exactatherm Ltd.
Daniel / Antos / Canton Drop Forge
Nigel / Ashby / GKN Aerospace
Amy / Azzano / Arrow Gear Company
Rick / Bowser / Universal Stainless.com
* / Griff / Braddock / Braddock Metallurgical
Noel / Brady / Paulo Products
* / Mike / Brandt / Alcoa, Inc.
Mike / Brausch / CCPI North America
Allan / Breller / PCC Structurals
* / Mark / Brown / Kaman Aerospace Corp. - Jacksonville
Christopher / Bryant / Carpenter Technology
Dennis / Burkes / Winston Heat Treating Inc.
Mark / Burval / Universal Stainless
Donald / Camus / Talley Metals
Wolfgang / Casta / Shellcast Foundries Inc.
Bhaskar / Chatrath / Universal Stainless
Arturo / Chavez / TIGHITCO LATINOAMERICA
George / Conrad II / GeoCorp, Inc.
Damon / Cook / Ellwood Texas Forge Houston
Joshua / Crockett / Ellison Group
* / Robert / Cvetichan / American Brazing Corp.
Richard / Daniel / Jorgensen Forge Corporation
Michelle / Davis-Lawson / Byron Products
Nathan / Durham / Ipsen Inc.
Michael / Eddy / Wyman-Gordon Company
Gary / Eisenman / Aero Gear Inc.
* / Edward / Engelhard / Solar Atmospheres Inc.
William / Erzen / PAKO Inc.
Nick / Fajerson / Denison Industries
Bob / Ferry / FPM HEAT TREATING
Tj / Fitzmaurice / TSI Titanium
* / Dennis / Fried / Carpenter Technology
Jose / Fuentes / VAC Aero
Chad / Funderburk / MMS Thermal Processing
Beverly / Furl / ATI Allegheny Ludlum
Michael / Gaspers / FPM HEAT TREATING
George / Gieger / Braddock Metallurgical
* / Tom / Glosser / Astro Aluminum Treating
Lisa / Golden / Metallurgical Processing, Inc.
Lisa / Goodwin / Ellwood Texas Forge Houston
Darron / Harris / Exotic Metals Forming Company
Bill / Heighton / ATP
Steve / Hutchinson / Braddock Metallurgical
Ninan / Idiculla / Paulo products Company
Ninive / Jimenez / LMI Aerospace
Steve / Johnson / Triumph Group - Park City
Kurt / Jungheim / Modern Drop Forge Co.
Jacob / Kacsik / Conrad Kacsik Industries
Adeel / Karim / Doctor Furnace, Inc.
David / Kindel / Unison Industries
* / Alexander / Klyuch / Blades Technology Ltd.
* / John / Kunkle / Howmet Castings and Services, Inc. Dover Casting (AHDC)
James / LaFollette / GeoCorp, Inc.
Jeremy / Leetz / MMS Thermal Processing
* / Bob / Lehnen / Bodycote Thermal Processing
James / Leonard / Carpenter Technology Corporation
* / Richard / Lewis / PCC Structurals Carson City
Li / Li / Advanced Nitriding Solutions
* / Johanna / Lisa / Continental Heat Treating/Quality Heat Treating
Tina / Luque / Aurora Flight Sciences of West Virginia, Inc.
Russel / Lynch / Universal Stainless
David / Mailes / Paulo
Telly / Mitsis / Wyman-Gordon Company
Jimmy / Morris / Furnace Parts LLC
Tom / Morrison / Metal Treating Institute
Peter / Motyl / Whitcraft LLC
Iqbal Shahid / Muhammad / BOHLER UDDEHOLM THERMO-TECH
Oveis / Nayeri / Lisi Aerospace
Ken / Nelson / Continental Heat Treating
Mark / Nigels / Parker Hannifin
Jim / Oakes / Super Systems Inc.
John / Ochenas / GeoCorp, Inc.
Phil / Pacey / Canton Drop Forge
Rozalia / Papp / Air Liquide US LP
* / Tim / Paradis / Metallurgical Processing Inc.
Steven / Powell / Akron Steel Treating Company
Randolph / Pullins / CCPI Inc.
Michael / Quann / Pacific Metallurgical Inc.
Brett / Queipo / BE Areospace
Barry / Rafan / Universal Stainless - Dunkirk
Tim / Reeser / Universal Stainless & Alloy Products
Elena / Ritoli / Metallurgical Processing, Inc.
Eddie / Rivera / Metallurgical Processing, Inc.
Bill / Rogers / Alcoa
Glen / Rudd / Braddock Metallurgical
Sally / Santangero / REPAC
Carol / Schmidt / ATI Ladish Forging
Jason / Schulze / Conrad Kacsik Industries
* / Kevin / Seidel / Universal Stainless
Kimberly / Sepsey / LORD Corporation
* / Dave / Shonts / Metal Finishing Company Inc.
Christopher / Simmons / Carpenter Technology
* / Jeffrey / Sipf / Haynes International
John / Smith / SANDVIK SPECIAL METALS, LLC
Naoki / Sogabe / Mitsubishi Heavy Industries, LTD.
George / Stoffa / Pressure Technology Inc.
Steve / Sykes / Braddock Metallurgical
Allison / Tackett / Specialty Steel Treating, Inc.
Gregg / Temple / Winston Heat Treating Inc.
* / Tom / Valenti / Specialty Steel Treating
Alfredo / Valenzuela / LMI Aerospace
Fernando / Valle / LMI Aerospace
Paul / Vegiard / CCPI
Wilfried / Weber / PFW Aerospace GmbH
Keith / Whiddon / Canton Drop Forge
Bryon / White / Crane Aerospace & Electronics
Aaron / White / Modern Industries, Inc.
Joe / White / Vac-Met
Brian / Yazumbek / Modern Drop Forge Co.
Tom / Zimmerman / ATP

PRI Staff Present

Jerry / Aston
Marcel / Cuperman
Brittany / McSorley
Stan / Revers
Robert / Hoeth

1.2  Introductions

1.3  Code of Ethics/Antitrust and Meeting Conduct: - Video from PRI.

2.0  approval of previous meeting minutes- open

The minutes from June 2013 were reviewed by the HTTG and will be submitted for vote during the open meeting.

3.0  october Agenda

The HTTG reviewed the agenda for the week to highlight agenda items.

4.0  Task Group Tutorial – closed

Marcel Cuperman presented the HTTG Tutorial.

A microphone is available for anyone who would like to use it. Speak clearly, do not dismiss people’s opinions, emotional and off topics should be avoided.

4.1  P-frm-10 - Subscriber Matrix

The HTTG reviewed the current Subscriber Matrix form P-frm-10.

5.0  Staff engineer delegation – closed

The HTTG reviewed the t-frm-07 for delegated Staff Engineers.

Motion made by Gerald Harvey and seconded by Jeff Thyssen to accept the comments made for Marcel Cuperman by Subscribers during the last quarter without further discussion or action. Motion made by Gerald Harvey and seconded by Jeff Thyssen to continue to delegate Marcel Cuperman. Motion passed with none opposed.

Motion made by Cyril Vernault and seconded by Bob Faticanti to accept the comments made for Jerry Aston by Subscribers during the last quarter without further discussion or action. Motion made by Cyril Vernault and seconded by Bob Faticanti to continue to delegate Jerry Aston. Motion passed with none opposed.

Motion made by Jeff Thyssen and seconded by Gerald Harvey to accept the comments made for Rob Hoeth by Subscribers during the last quarter without further discussion or action. Motion made by Jeff Thyssen and seconded by Gerald Harvey to continue to delegate Rob Hoeth. Motion passed with none opposed.

Motion made by Jeff Thyssen and seconded by Cyril Vernault to accept the comments made for Anne Allen by Subscribers during the last quarter without further discussion or action. Motion made by Jeff Thyssen and seconded by Cyril Vernault to continue to delegate Anne Allen. Motion passed with none opposed.

5.1  New Delegation: Reviewed t-frm-99 for Stan Revers. After reviewing the comments motion was made by Jeff Thyssen and seconded by Mark Emerson to delegate Stan Revers. The motion passed with none opposed.

6.0  Lapsed accreditations – closed

There are 8 potential lapsed accreditations. Three of these have been recommended for 30 day extensions by the Staff Engineers. During the meeting the Staff Engineers recommended one additional supplier for 90 day extension to accommodate some vandalism in its facility. The HTTG decided to table the 90 day extension discussion until the closed meeting on Thursday, October 24.

Motion made by Doug Matson and seconded by Cyril Vernault to accept the Staff Engineers’ recommendation for the three 30 day extensions. The motion passed with none opposed.

7.0  Appeal Analysis & possible appeals – closed

To date in 2013 there have been 15 appeals. Eight of the appeals were accepted, seven were denied, and zero withdrawn. There was an appeal presented (2013-44) to the HTTG during the meeting on Monday, October 21, 2013. After the presentation and discussion the HTTG denied the appeal.

Motion was made by Jeff Thyssen and seconded by Gerald Harvey to deny Appeal 2013-44. Motion passed, 15 (deny) to 0 (accept).

8.0  auditor conference debrIef – closed

Tom Norris, the HTTG Chairman, gave a summary of the items covered during the Auditor Conference. The Auditor Conference was conducted Saturday, October 19 and Sunday, October 20. During the conference Jeff Thyssen presented a training module on Torch and Induction Brazing and Doug Matson presented a training module on “Process Control System” section 7 of the core Heat Treat Checklist. Tom Norris and Bob Faticanti presented some NCR data and the “Top 10 NCR” data. Marcel Cuperman presented a module on “Best Audit” practice and Doug Schuler presented a module on Effective Time Management. Following the formal presentations there was a general question and answer session. Auditors expressed concerns on several issues that affect time management during the audit that could also have an effect on Auditor Consistency.

·  The auditors expressed concern regarding section one of the checklist that requires suppliers submit certain data items 30 days prior to the audit. Not all suppliers are in compliance with the data submittals. The auditors requested that the HTTG be more rigorous in enforcing this requirement. They suggested that this requirement be phrased as a question with a yes or no answer with the ability to write an NCR for non-compliance.

·  The auditors expressed similar concern about the performance of the required supplier Nadcap self-audit prior to starting the official audit. The auditors also suggested that the ability to write NCRs for non-compliance would help with more consistent audits.

·  The auditors suggested moving section 3.6 of AC7102 to the job audit section. Since the section deals with supplier travelers which are covered in the job audits the suggestion was to move section 3.6 to the job audit as one question with all the elements currently in section 3.6.

·  Section 1 does not mention anything about data format for the items to be provided 30 days to the start of the audit. The auditors requested that the HTTG require that the data be submitted electronically so the auditors would have ready access to the data on their computers rather than needing to carry paper copies of procedures and other data.

·  The discussion of the electronic data submittal lead into a discussion of a File Transfer Protocol site that could be used for data submittals that are to large for e-mail transmission. (Later discussion revealed that the FTP site does exist, has not been used since it was created, and it is not private so supplier’s auditors and other authorized users are not guaranteed any kind of proprietary data protection.)