Automotive Repair and Refinishing 1
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
First Semester Introduction to AR&R(8:20-9:20)
Week 1Courseoverview and check for prior knowledge of course
Requirements
Preparation Unit 1A
Week 2-91A1 Understand safety practices related to personal protection, Shop and equipment usage and operation of vehicle lifts
1A2Interpret damage report information and plan repair sequence
2A1 Analyze Various Types of Vehicle Damage
2A2 Interpret Body Dimension Specification sheets
2A3 Select and Set up Various Types of Measuring Systems used for Damage Analysis
1A3Remove exterior dirt, grease, wax, and corrosion protection from the repair area
4J2 Clean Exterior of Vehicle
1A4 Protect panels and parts adjacent to repair area
Panel Replacement and Alignment Unit 1B
Week 10-181B1Select and understand how to use panel replacement and alignment tools
1B2 Select and understand fastener applications and repair procedures
1B3 Determine panel alignment method
1B4 Remove and Install bumper, fascia, and header panel
1B5 Remove and Install Hoods, Deck Lids and Hatches
1B6 Remove and Install Fenders, Doors, and Tailgates
3B4 Setting Up and using the Plasma Arc Cutter
Automotive Repair and Refinishing 1
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
Second Semester Introduction to AR&R(8:20-9:20)
Working with Trim and Hardware Unit 1C
Week 1-91C1 Select and understand how to use trim removal tools
1C2 Remove and Install Door Trim Panels
1C3 Remove and Install Door Lock and Handle Assembly
1C4 Remove and Install Deck Lid Lock Cylinders
1C5 Remove and Install Exterior Trim and Moldings
1C7 Remove and Install Pinstripes, Decals and Emblems
1C8 Remove and Install Headliner and other Interior Accessories
Metal Straightening Unit 1D
Week 10-131D1 Select and Understand how to use metal straightening tools
1D2 Straightening Damaged Metal
1D3 Metal Shrinking Techniques
Using Body Fillers Unit 1E
Week 14-181E1 Select and Understand hoe to use filler materials and tools.
1E2 Prepare surface for body filler
1E3 Prepare and apply body filler
1E4 Prepare and apply specialty fillers
1E5 Finish body fillers
Automotive Repair and Refinishing 2
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
First Semester AR&R 1 (1:03-2:42)
Refinishing Safety and Environmental Practices Unit 4A
Week 1- 44A1 Comply with EPA, state, and local environmental laws and regulations
4A2 Identify personal health and safety hazards according to OSHA guidelines and the “Right-To-Know” Act
4A3 Select, inspect, and use approved personal safety equipment and clothing
4A4 Apply Knowledge of Low VOC Regulations and Refinish Technology
Understanding Automotive Finishes Unit 4B
Week 5-94B1 Identify and distinguish between Finish Systems
4B2 Select and Understand the use of Repair Finish Systems and System Parts
4C1 Determine type and color of paint on vehicle and plan refinish system
4C2 Remove Paint finish and clean surface
Preparing the Equipment, paint Area, and Refinish Materials Unit 4D
Week 10-134D1 Prepare the Painting Environment
4D2 Prepare and Use the Paint Mixing Area
4D3 Prepare and Use the Air Supply Equipment
4D4 Set up, test and Adjust Spray Guns
Preparing the Surface for Refinishing Unit 4C
Week 14-18
4C3 Clean Surface and apply Metal Treatment
4C4 Apply Sealer, Primer, and Primer Surfacer
4C5 Block Sand to Level Surface
4C6 Prepare Adjacent Panels for Blending
4C7 Apply Caulking and Seam Sealers
4C8 Apply Chip resistant Coatings
4C9 Mask for Refinishing
Automotive Repair and Refinishing 2
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
Second Semester AR&R 1
Tinting Unit 4E
Week 1-44E1 Apply Knowledge of the Characteristics of Color
4E2 Plot solid colors
4E3 Plot Metallic colors
4E4 Test Color Match
4E5 Apply Knowledge of Color Movement and Tint to Obtain Blendable Match
Applying the Finish Unit 4F
Week 5-114F1 Prepare the surface for the Topcoat System
4F2 Apply Primer-Sealer
4F3 Apply a Single-stage finish
4F4 Apply Base-coat/Clear-coat Finish
4F5 Apply Tri-coat Finish
Blending Unit 4G
Week 12- 154G1 Preparing to Blend
4G2 Blend a Single-stage Finish
4G3 Blend a Base-coat/Clear-coat Finish
4G4 Blend a Tri-coat Finish
Solving Paint Application Problems Unit 4H
Week 16-184H1 Paint Application Problems caused by contamination
4H2 Paint Defects Caused by Spraying techniques
4H3 Paint Application Problems caused by drying and Curing
4H4 Paint Problems caused by Improper Preparation
Automotive Repair and Refinishing 3
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
Students will use sections of this semester to review and refresh themselves on areas of previous instruction to improve skill and knowledge.
First Semester AR&R 2 (10:10-12:13)
Safety Review
Week 1-21A1 Understand Safety Practices related to personal protection, shop and equipment usage
MIG (GMAW)WeldingUnit 3A
Week 3-93A1 Heat Joining Processes
3A2 Welding Safety Practices
3A3 The MIG Welder
3A4 Tuning the MIG Welder
3A5 Butt Joint with backing weld
3A6 Fillet Weld Lap Joint
3A7 Plug Weld
TIG (Tungsten Inert Gas Welding) Aluminum Welding
Week 10-143C3 Set-up and Tune MIG Welder for Aluminum
3C4 Complete Aluminum Repairs with MIG Welder
3C5 Set-up and Tune TIG Welders for Aluminum
3C6 Complete Aluminum Repairs with TIG Welder
Quarter Panel Replacement
Week 15-181G1 Plan Quarter Panel Replacement
1G2 Remove Damaged Quarter Panel
1G3 Prepare Surfaces for Quarter Panel Installation.
Automotive Repair and Refinishing 3
Course Outline
All projected time schedules are subject to change in order to facilitate unscheduled school activities, accommodations and differentiated learning styles of individual students.
Students will use sections of this semester to review and refresh themselves on areas of previous instruction to improve skill and knowledge.
Second Semester AR&R 2 (10:10-12:13)
Restoring Corrosion Protection Unit 2E
Week 1-52E1 Understanding Corrosion Principles and Factory corrosion Protection
2E2 Repair Methods and Materials for Corrosion Protection
2E3 Protecting Enclosed interior Surfaces
2E4 Protecting Welding Areas and Exposed Seams
2E5 Protecting Exposed Interior Surfaces
2E6 Protecting Exposed Exterior Surfaces, Trim and Accessories
Moveable Glass and Hardware Unit 1H
Week 6-91H1 Remove and Install Door Glass
1H2 Remove and Install Hinged Glass Installations
1H3 Diagnose and Repair Air and Water Leaks
SMC Repairs Unit 6E
Week 10-186E1 SMC Repair Tools and Materials
6E2 One-Sided SMC Repairs
6E3 Two-Sided SMC Repairs
6E4 SMC Panel Replacement and Sectioning
6E5 SMC Door Skin Replacement
EXTRAS
Door Skin and Intrusion Beam Replacement Unit 1F
Week ??1F1 Straighten damaged Door Frame.
1F2 Remove and Replace Welded Door Skins
1F3 Remove and Replace Bonded Door Skins
1F4 Remove and Replace Intrusion Beams
Moveable Glass and Hardware Unit 1H
1H4 Remove and Install Sunroofs
1H5 Remove and Install Convertible Tops
Structural Repair Damage Analysis Unit 2A
Week ??2A4 Diagnose vehicle Length and Width Damage with Tram Gauge
2A5 Diagnose Centerline Misalignment with Centering Gauges
2A6 Diagnose Vehicle Height Damage with Datum Line Gages
2A7 Diagnose Damage with Universal Measuring System
2A8 Diagnose Damage with Dedicated Fixture System
2A9 Diagnose Damage with Computerized Measuring System
Straightening Structural Parts Unit 2B
Week ??2B1 Mount and anchor Vehicle to Pulling System
2B2 Select and understand How to use Various Types of Pulling Equipment
2B3 Apply Knowledge of working with High Strength Steel (HSS)
2B4 Apply Cold and Hot Stress Method
2B5 Pull and Straighten Front end Damage
2B6 Pull and Straighten Rear end Damage
2B7 Pull and Straighten Side Damage
2B8 Pull and Straighten Roof Damage
Full or Partial Panel Replacement unit 2C
Week??2C1 Understand the Principles of Full or Partial Panel Replacement
2C2 Select and Understand the Use of Various Types of Joints Used in Sectioning
2C3 Repair and Replace a Rail Assembly
2C4 Repair of Replace Rail Sections
2C5 Repair or Replace Rocker Panel
2C6 Repair of Replace an A-Pillar
2C7 Repair of Replace a B-Pillar
2C8 Repair of Replace Floor Pan and Trunk Floor
2C9 Complete a Full Body Section Repair
EXTRAS
Stationary Glass Replacement Unit 2D
Week ??2D1 Identify and Select Different Types of Automotive Glass
2D2 Select and Understand How to Use Stationary Glass Removal Tools
2D3 Remove Stationary Glass Using Full or Partial Cutout Methods
2D4 Select and understand How to Use Stationary Glass Adhesives
2D5 Install Stationary Glass
2D6 repair Stationary Glass
Cutting and Heating Process Unit 3B
Week ??3B1 Oxyacetylene Welding
3B2 Braze Body Panels
3B3 Oxyacetylene Cutting Sheet Metal Panels
Advanced Welding Methods Unit 3C
Week ?? 3C1 Set-up and Tune Squeeze-Type Resistance Spot Welders (STRSW)
3C2 Spot Weld Sheet Steel with Squeeze-Type Resistance Spot Welders (STRSW)
3C7 Complete Aluminum Welds with Oxyacetylene Welder
Finish Defects: Causes and Cures Unit 4I
Week ?? 4I1 Identify Paint Film Defects, Causes, And Cures
4I2 Surface Defects in Finish
Detailing Unit 4J
Week ??4J1 Remove Overspray and Perform Final Finishing
4J2 Clean Exterior of Vehicle
4J3 Clean Interior of Vehicle
4J4 Apply Decals and Stripes
EXTRAS
Plastic Identification and Repair Decisions Unit 6A
Week ??6A1 Identify Automotive Plastics
6A2 Make Repair and Replace Decisions
Adhesive Repairs Unit 6B
Week ??6B1 Select and understand Adhesive Repair Methods, Tools and Materials
6B2 Prepare the Surface for Adhesive Repairs
6B3 Repair Interior and Exterior Plastics with Two-Part Adhesives, With and without Reinforcement
Plastic Welding Repairs Unit 6C
Week ??6C1 Select and Understand how to use Plastic welding Methods, Tools and Materials
6C2 Set-up, Maintain, and Use a Hot-Air Welder
6C3 Repair Plastic Parts using Airless Welding
Repair Patted Dashes Unit 6D
Week ??6D1 Remove Dents from Padded Dashes
6D2 Repair Padded Dashes by Welding
Refinishing of Plastics Unit 6F1
Week ??6F1 Retexture Plastics After Repairs
6F2 Refinish Plastics After Repairs
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