Apparent Surface Free Energy of Superhydrophobic Surfaces

Emil Chibowski

Department of Physical Chemistry, Faculty of Chemistry, MariaCurie-SklodowskaUniversity, Lublin, Poland

Abstract.Superhydrophobicity results from nano- and/or micro- protrusions present on a hydrophobic surface. Such surfaces are commonly characterized by advancing water contact angle, which amounts at least 150o. Contact angle hysteresis also appears on such surfaces. Generally, two types of wetting are usually considered for rough surfaces, i.e. the drop suspended on the protrusions (Cassie-Baxter case), or the collapsed drop (Wenzel case). In the case of arranged posts present on a superhydrophobic surface some experiments show that the advancing contact angle does not change while the receding one depends on the post size and spacing.

In this paper is shown that more light can be shed on wetting properties of superhydrophobic surfaces if their apparent surface free energy is calculated from an equation relating the probe liquid surface tension and the advancing and receding contact angles, that is, the contact angle hysteresis. With the help of this equation mentioned above the two cases of wetting can be distinguished. Some simulated and experimental results are presented.

INTRODUCTION

Real solid surfaces practically always possess chemical and/or texture inhomogeneities. They cause contact angle hysteresis, considered as resulting from pinning of the liquid contact line. However, even on molecularly smooth surface some amount of hysteresis is found too. During past three decades numerous papers have been published in which different theoretical models are described to explain nature of the contact angle hysteresis. Among them, differently patterned model surfaces were considered. Lately investigations dealing with the hysteresis, including superhydrophobic surfaces, are of great interest (1-8). It is now well known that superhydrophobicity appears on hydrophobic surfaces on which micro- and/or nano- protrusions are present. The superhydrophobic surfaces are commonly characterized by water contact angle, which has to be at least 150o or larger. Now also the receding contact angles are more often reported in some papers and two types of wetting /dewetting processes are considered. Namely, the drop can be suspended on the posts (i.e. the Cassie-Baxter case) or it fills the interstices between them, which is Wenzel case (9-11). Some experiments were performed that showed on arranged posts the advancing contact angle did not change, while the receding one depended on the post size and spacing (6). Generally, it is considered that in case of suspended drop the hysteresis can be smaller in comparison to the collapsed drop. However, in 2007 Gao and McCarthy (12) published a provocatively titled paper: “How Wenzel and Casie were wrong”, in which, basing on their experimental results, they concluded “that contact angle behavior (advancing, receding, and hysteresis) is determined by interactions of the liquid and the solid at the three-phase contact line alone and that the interfacial area within the contact perimeter is irrelevant”. In consequence several comments and replies have been published (13-15). For example Nosonovsky (13) proposed generalized forms of Wenzel and Cassie equations derived by him and claimed that they can be applied “when the size of the solid surface roughness/heterogeneity details are small compared to the size of the liquid-vapor.” Then Panchagnuala and Vedantman (14) in their comments maintain that Cassie equation can be used if appropriate surface area fraction is considered, i.e. the fraction that contact line experience during its advancing should be used in Cassie equation. In reply, Gao and McCarthy (16) stated that those issues they had published were actually “restatement of issues that have already been published” and that Wenzel and Cassie equations “should be used with knowledge of their faults”. They also remained their papers in which they considered contact line, and not the area fractions, that helped understanding of hysteresis, the lotus effect and perfectly hydrophobic surfaces (18,19). However, after that McHale (15) has published a paper entitled “Cassie and Wenzel: were they really wrong?” in which he discusses the conditions under which on “more randomly structured surfaces” Cassie-Baxter and Wenzel equations can be applied. This is possible if the surface fraction from Cassie-Baxter and roughness parameter from Wenzel equations are taken as global parameters of the surface and are not defined to the contact area of the droplet. He also argues that local form of these equations “allow patterning of the surface free energy”. In case of superhydrophobic surface the local form of Cassie-Baxter equation can be applied for the suspended on the posts droplet, then the apparent contact angle should result from minimizing surface free energy by small displacements of the contacting line. If a penetration of the liquid to the interstices between the posts takes place, then Wenzel state occurs. Whyman et al. (3) present “rigorous derivation of Young, Casie-Baxter and Wenzel equations”, in which they presume the free displacement of the triple line. They have derived an equation relating the potential barrier energy of the line displacement and the advancing and receding contact angles. The energy is determined by the liquid adhesion and the solid roughness. Some interesting features of the system resulted. Namely, the larger hysteresis the larger the energy is (the Wenzel and Cassie states, respectively). The equation predicts low CAH values for low contact angles. CAH does not depend on the equilibrium contact angle in a broad range of the contact angles (50o – 140o), but in case of superhydrophobic surface the dependence is important. The CAH value is not much dependent on the drop volume, but in case of small it is, where CAH may overcome the value of equilibrium contact angle. Finally, in case of a liquid having lower surface tension its CAH should be larger in comparison to that of higher surface tension.

The cited above papers show that contact angle hysteresis is again a ‘hot issue’, which now also involves superhydrophobic surfaces. However, the purpose of this paper is not debate about mechanisms and theoretical description of the contact angle hysteresis, but it deals with an approach proposed to characterize solid surfaces via their apparent surface free energy as determined from the apparent contact angle hysteresis and the liquid surface tension, including superhydrophobic surfaces too. It is believed that such parameter may deliver more information than the advancing and receding contact angles alone.

SOLID SURFACE FREE ENERGY

The problems of experimental determination and theoretical description of solid surface free energy are well known. At present most often used approach is that proposed by van Oss (20), in which the energy is considered as the sum of apolar Lifshitz-van der Waals sLW (mostly London dispersion) and Lewis acid-base sAB interactions, and the sAB is expressed by geometric mean of electron-donor s- and electron acceptor s+ contributions. To determine the components one has to measure contact angle of three probe liquids, two of which have to be polar. Usually for this purpose diiodomethane (as an apolar liquid), water and formamide are used, for which arbitrary components of their surface tension are determined assuming for water at room temperature equality of its acidic and basic interactions, i.e. s+ = s- = 25.5 mJ/m2. However, using different sets of three probe liquids than those mentioned above the determined for the same solid surface components of the same kind differ more or less. Among other reasons, it seems important is the ‘hidden assumption’ that the interactions coming from the solid surface are of the same strength irrespective for the liquid used. This seems to be debatable, because the acid-base interactions are mostly due to hydrogen bonding, whose strength varies depending on the origin of H and O, N or F atoms. They can range from 1-2 kJ/mol to 155 kJ/mol. For example O–H:O (21 kJ/mol) and N–H:O (8 kJ/mol). Therefore the values obtained from van Oss’ method are averaged interactions of the solid surface, which are also relative because of the above assumption for water hydrogen bonding interactions. Actually, so far we do not have any direct and thermodynamically well supported method for solid surface free energy determination, and specially its components. This problem was discussed in details by Lyklema (21). Nevertheless, even these imperfect methods of the energy determination are useful to track its changes for a surface being in question.

Recently a new approach to determination of the apparent solid surface free energy stot has been proposed (22-25). It allows evaluation of the energy form the advancing a and receding r contact angles of one liquid only, whose surface tension is l. The equation reads:

(1)

The detailed discussion about its validity has been published elsewhere [23-25]. It should be mentioned here that the surface energy evaluated with the help of Eq.(1) depends to some extent on the kind of probe liquid used and the kind of solid surface. The reasons for this were discussed above. Originally it was considered that when the three-phase contact line had receded a film of the liquid is left behind the drop, which reflects in the receding contact angle. The presence of such a film is shown now by Bormashenko et al. (26). In this paper Eq.(1) is applied for testing apparent surface free energy changes in aspect of superhydrophobic surfaces. Some simulated results as well as experimental ones based on the literature contact angles are presented.

SIMULATED CALCULATIONS OF APPARENT FREE ENERGY CHANGES FOR HYDROPHOBIC AND SUPERHYDROPHOBIC SURFACES

Figure 1 shows changes in the apparent surface free energy of a superhydrophobic solid surface calculated from Eq.1 as a function of the advancing contact angle of water at different values of the contact angle hysteresis. The range of advancing contact angles used is from 120o to 170o, and two sets of the contact angle hysteresis are examined, i.e. a low 5o and 10o, and a large one 50o and 60o. Although the apparent surface free energy at these contact angles is generally small, especially for adv > 150o (superhydrophobic surfaces) its changes are distinguishably different for these two sets of CAH. At the same advancing contact angle and higher hysteresis (50-60o) visibly lower than at low CAH = 5-10o. Thus, the Cassie-Baxter and Wenzel cases of the superhydrophobic surfaces are clearly depicted.

Next, Fig.2 presents changes in the apparent surface free energy as a function of the hysteresis for several values of the advancing contact angles, again starting with the angle of 120o. For such a solid if no hysteresis appears, the apparent free energy of its surface interacting with water is about 18 mJ/m2, which is characteristic for Teflon surface. If the hysteresis is as large as 70o, the energy drops to about 10 mJ/m2. If the advancing contact angle is 150o, for zero-hysteresis case the energy amounts only 5 mJ/m2 and decreases to ca. 1.5 mJ/m2 at 70o CAH.

Fig.1. Apparent surface free energy of a solid surface versus water advancing contact angle and different the contact angle hysteresis. / Fig.2. Apparent surface free energy of a solid surface versus water contact angle hysteresis and different advancing contact angles.

The general feature of apparent energy vs. hysteresis relationship is the energy decrease with increasing CAH. However, the relative decrease of the energy depends strongly on the advancing contact angle value. This is depicted in Fig.3. As can beseen, with increasing advancing contact angle the apparent surface free energy drastically decreases at the same CAH. For example, for A = 120o and CAH = 10o the energy decreases by 13.6 % only relative its value at zero hysteresis. However, if A amounts 170o, at the same hysteresis the energy decrease reaches nearly 60 %. Obviously the decrease in absolute values is large in the former case, i.e. from 18.2 to 15.7 mJ/m2, and from 0.55 to 0.22 15.7 mJ/m2, respectively. This figure also well illustrates differences between the two cases of wetting, that is suspended or collapsed drops, for hydrophobic and superhydrophobic surfaces.

Fig.3. Relative decrease in the apparent surface free energy of a solid versus water contact angle hysteresis and different values of the advancing contact angles.

APPARENT SURFACE FREE ENERGY CHANGES OF REAL SUPERHYDROPHOBIC SOLIDS

For these calculations of apparent surface free energy changes the literature contact angle data from Öner and McCarthy paper (2) were used. The contact angles were measured on silane-modified silicon wafer surfaces on which square post of different sizes and 40 m height were produced by photolithography. The posts were hexagonally arrayed at the distances equal to their size. Then three different silanes were used; dimethyldichlorosilane (DMDCS), n-octyl-dimethylchlorosilane (ODMCS), and heptadecafluoro-1,1,2,2-tetrahydrodecyl-dimethylchlorosilane (FDDSC). The contact angles taken from the paper, together with the contact angle hystereses are listed in Table 1, where there are also listed contact angles and the hysteresis measured on smooth surfaces covered with the silanes.

Table 1. Advancing and receding contact angles of water and their hystereses measured on silanized silicon surface possessing different size square posts.

silicon
surface
with posts / DMDCS / ODMCS / FDDCS
A/R, deg / hysteresis deg / A/R, deg / hysteresis deg / A/R, deg / hysteresis deg
smooth / 107/102 / 5 / 102/94 / 8 / 119/110 / 9
2 m / 176/141 / 35 / 174/141 / 33 / 170/146 / 24
8 m / 173/134 / 39 / 173/139 / 34 / 170/140 / 30
16 m / 171/144 / 27 / 174/134 / 40 / 168/145 / 23
32 m / 168/142 / 26 / 170/132 / 38 / 170/146 / 24
64 m / 139/81 / 58 / 114/64 / 50 / 149/100 / 49
128 m / 116/80 / 36 / 95/58 / 37 / 131/93 / 38

As can be seen, the contact angles and hystereses sharply increase for the surfaces possessing the posts in comparison to the smooth surfaces. For the posts between 2 m and 32 m both the contact angles and hystereses values are similar. The greatest values of the hysteresis appear if 64 m posts are present. However, from the contact angles and the hystereses it is difficult to distinguish any differences between these three surfaces. But, much clearer picture is obtained if the apparent surface free energies are calculated from Eq. (1). Thus calculated energies are presented in Fig.4.

Fig.4. Changes of apparent surface free energy of silane-modified silicon surface possessing different size square posts 40 m high. Three different silanes were used for the surface modification (see text).

In the figure there are also shown the energy values calculated for smooth surfaces. Depending on the kind of the silane used the free energy of smooth surface ranges from 16.5 to 26.5 mJ/m2. The greatest apparent free energy possesses the smooth surface covered by n-octyldimethylchlorosilane –Si(CH3)2{(CH2)7CH3}, while the lowest one the smooth fluorinated surface covered with Si(CH2)2{(CF2)7CF3}. In fact the energy of the surface covered by =Si(CH2)2 (DMDCS) is very close (24.3 mJ/m2) to that covered by ODMCS. However, if the posts have been produced on the surface, whose cross-sections are between 2 and 32 m, the apparent surface free energy drops to extremely low values, almost to 0 - 0.15 mJ/m2. If the post sizes are 64 -128 m the energy increases, but still it is lower than that of smooth surface, respectively. Fig.4 also shows that in the case of 40 m high posts their cross sections up to 32 m are not important for the superhydrophobic effect. Moreover, from practical point of viewalso the kind of silane is not important for the resulting apparent surface free energy. But, this is not the case if a larger size posts are present on the surface, and the energy increase is the largest in the case of n-octyldimethylsilane, where for the posts 128 m it approaches the value of the smooth surface. This must be due to the presence of relatively long n-octyl chains, because the energy of the surface with only dimethyl groups is much lower, if 128 m posts are present (DMDCS, Fig.4).

Fig.5. Apparent surface free energy changes of silicon/ODCMS covered surface possessing square 16  16 m or 32  32 m posts of different heights.

Effect of the post height on the apparent surface free energy can be also interesting. Using the contact angles published by the same authors (2) , which were measured on square posts 16  16 m or 32  32 m but of different height, on the surface covered by ODCMS silane, the calculated apparent surface free energy is presented in Fig. 5. As could be expected from the contact angle values the energy values are extremely low, but they are a bit large for the large-surface posts. With increasing height of the posts the energy changes are not monotonic. The fluctuations could be ascribed to the experimental error of contact angle measurements. On the other hand, the changes of the energy on these two surfaces run in a very similar way, but shifted each another. Therefore one can consider them as real ones being due to tiny changes in the wetting mechanism.

To show usefulness of Eq.(1) for investigation of the apparent surface free energy changes caused by a solid surface treatment, below some other results are presented.Fig. 6 shows changes of the energy of a silicon surface grafted with different silanes (27). As can be seen, in the case of dimethylchlorosilane in the range of 1 to 18 carbon atoms the energy is practically independent on the R chain length. However, itstrongly depends in the case of dichloro- and trichloro- silane. But, if the R chain consists of 6 and more carbon atoms the apparent surface free energy is in fact very similar for all three silanes used (Fig.6). Next, in Fig. 7 are plotted the energy changes of gold and glass covered from the gaseous phase with poly(-methylstyrene) possessing average molecular weight 685 or 1300 (28). Again, the curves show that ifthe film thickness is 100 nm and more the kind of substrate on which the film is deposited has no meaning for the film surface energy. The energy is about that characteristic for a solid paraffin wax. It is worth to pay attention that the apparent surface free energies for the silicon grafted with the silanes (Fig.6) and sufficiently