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Machine and Equipment Status (Listing) of Calender Line

(As of 21 February 2006)

I. Auto Weighing System

1. PVC Resin Day Tank

1 unit, 7 m3 capacity, cylindrical with cone-rectangular bottom;

1800 mm Ø x 3800 mm total height x 3 mm thick + 300 mm base;

Welded SS plate construction

1.a.) Dust Collector

1 unit, filter bag type, cylindrical with cylindrical cone bottom;

Welded SS plate construction

1.b.) Screw Conveyor

1 unit, 130 mm Ø x 1500 mm length,

Welded stainless steel plate construction

1.b.1) Toshiba Induction Motors,

1 unit, 0.75 kW, 220 V, 60 Hz, 3-phase, 1800 rpm, flange mounted, TEFC

2. CaCo3 Day Tank

2 units, 3.6 m3 capacity with cone-rectangular bottom,

1300 mm  x 3000 mm body height x 3 mm thick + 600 mm x 300 base

2.b.) Screw Conveyor

2 units, 130 mm Ø x 1300 mm length, welded stainless steel plate construction

2.b.1) Gear Motors – 2 units Not Available

Specs as per equipment manual: 0.75 kW, 220 V, 60 Hz, 1800 rpm

3. DOP Day Tank

2 units, 1.63 m3 capacity each, cylindrical with conical bottom; SUS plate

1200 mm Ø (cylindrical) x 1260 m length x 3 mm thick, + 1200 mm Ø (conical) x 160 mm length

4. PVC Resin and CaCO3 Hopper Scale

1 unit, 120 kgs capacity, 3 pcs z-load cell type

5. DOP Hopper Scale

1 unit, 80 kgs capacity, 3 pcs z-load cell type

6. Operating and Control Panels at Mezzanine Area

6.a.) Operating Panel for Autoweighing

Approximately 400 mm (width) x 240 mm (thick) x 710 mm (height)

6.b.) Operating Panel for Henschel Mixer

Approximately 270 mm (width) x 820 mm (thick) x 350 mm (height)

6.c.) Operating Panel for Banbury Mixer

Approximately 650 mm (width) x 720 mm (thick) x 1210 mm (height)

6.d.) Control Panel for Henschel Mixer

Approximately 1000 mm (width) x 620 mm (thick) x 2020 mm (height)

6.e.) Control Panel for Banbury Mixer

Approximately 1430 mm (width) x 620 mm (thick) x 2020 mm (height)

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II. Blending and Mixing

1. Henschel Mixer

500 liters tank, 330 liters working capacity, Forward Machinery Industrial Corp., Taiwan, 1995

1.a.) TECO AC Motor

100/150 kW, 150V/176A, 60 Hz, 845/1740 rpm, foot mounted, SN-D-44205-2

1.b.) Operating Panel: Refer to item I.6.b.

2. Banbury Mixer

1 unit, 100 liters net chamber volume, Rotor speed, Front 43.7 rpm, rear 32.2 rpm,

Drop door type, Forward Machinery Industrial Corp., Taiwan, 1995

2.a.) Gear Reducer, HM -100

2.b.) TECO Motor,

300 HP, 220/440V, 60 Hz, 780/330 rpm, foot mounted, SN D48317-1

2.c.) Hydraulic Unit

2.c.1.) Tatung Motor

5 HP, 6 P, 220/440 V, 15/7.5 A, 60 Hz, 1135 rpm

2.c.2.) Daikin Kogyo Vane Pump, DVSB – 6V- 2D

2.c.3.) Accumulator and Double Basket Type Oil Filter

2.d.) DOP Lubricating Unit – Motor No Nameplate

Specs as per equipment manual: 1 HP, 220/440V, 60 Hz, 1390 rpm

2.e.) Lubrication Unit

2.e.1.) TECO Motor

1 HP, 220/380 V, 3/1.8A, 60 Hz, 1720 rpm

2.e.2.) Trochoid Pump TOP 212HBVB

2.e.3.) Double Basket Type Oil Filter

2.f.) Lubricating Oil Return Pump and Motor Set

2.f.1.) CSH Motor

1 HP, 4 P, 220/440 V, 3/1.5A, 3 phase, 1720 rpm

2.f.2.) Trochoid pump

2.g.) Operating Panel: Refer to item I.6.c.

3. Mixing Mill

1 pair, 24” Ø x 72” mm wide, bored, cast iron rolls, bushing type,

Roll speed: front 18.9 rpm, rear 1.277 rpm,

Nippon Roll Manufacturing, Japan

3.a.) Gear Reducer

Nippon Roll

3.b.) TECO Electric Induction Motor

200 HP, 220/440V, 516/258 A, 60 Hz, 3 phase, 695 rpm,

Foot mounted, with Band Brake

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3.c.) Side trim puller

120 mm Ø x 220 mm wide steel drum-driven; 210 mm Ø x 220 mm wide driver

3.d.) Motor for side trim puller

TECO Motor, 2 HP, 4 P, 220/380 V, 6/3.47 A, 60 Hz, 1720 rpm, Foot mounted

3.e.) Stock Guide, 2 sets available

3.f.) Lubricating Unit

3.f.1.) Little King Motor

1 HP, 6 P, 220 V, 1.2 A, 50 Hz, 930 rpm

3.f.2.) Trochoid Pump

3.f.3.) Double Basket Type Oil Filter

3.f.4.) Lubricating Oil Return Pump,

3.f.4.1.) Brook Crompton Motor

1 HP, 220/440 V, 5.4/2.7 A, 3 phase, 1130 rpm

3.f.4.1.1.) Trochoid Pump TOP 2520 HGA

3.f.4.2.) Little King Motor

1 HP, 6 P, 220 V, 1.2 A, 50 Hz, 930 rpm

3.f.4.2.1.) Trochoid pump

3.f.4.2.2.) Double Basket Type Oil Filter

3.h.) Operating Panel:

3.h.1.) Operating Panel for Mixing Mill

Approximately 440 mm (width) x 220 mm (thickness) x 570 mm (height)

3.h.2.) Operating panel for Side Trim Puller

Approximately 460 mm (width) x 380 mm (thickness) x 560 mm (height)

4. Warming Mill

1 pair, 22” Ø x 60” wide, bored roll, bearing type, chilled cast iron,

Forward Machinery Industrial Corp., Taiwan, 1989

4.a.) Gear Reducer

Hansen Drive Gear Model RD631-AN 35.5, 75 kW input,

Ratio: 35.547, 720 rpm input, SN P861235, Forward Machinery – Taiwan

4.b.) TECO Induction Motor

100 HP, 10P, 220/440V, 260/130 A, 60 Hz, 3 phase, 702 rpm

4.c.) Mightycones, 2 units

4.d.) Stock Guide, 2 sets

4.e.) Lubricating Oil Return Pump & Motor Set – 2 units

4.e.1.) TECO Motor

1 HP, 6 P, 220/440 V, 3.6/1.8 A, 60 Hz, 1140 rpm

4.e.1.1.) Trochoid Pump

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4.e.2.) TECO Motor

1 HP, 6 P, 220/440 V, 60 Hz, 3.6/1.8 A, 1130 rpm

4.e.2.1.) Trochoid Pump TOP 206HBVB

4.f.) Operating Panel for Warming Mill

Approximately 500 mm (width) x 280 mm (thickness) x 420 mm (height)

III. Separating System

1. Strainer

1 unit, 250 mm Ø x 2539 mm length, 0-30 rpm, Barrel and screws chromium plated

Forward Machinery Industrial Corp., Taiwan, 1989

1.a.) Gear Box

Gear Box 250 close type, speed input 0-1750 rpm Output of 0 – 97.2 rpm, Ratio 1/18

1.a.1.) Gear Reducing Box Lubrication Motor

1 HP, 4 P, 220/440 V, 3/1.5 A, 60 Hz, 1720 rpm

1.a.2.) Trochoid Pump

1.b.) DC Motor

150 HP, 440V/265 A, 1750 rpm, foot mounted,

Mfg no. 101982, Forward Machinery – Taiwan

1.c.) Rotary Head Hydraulic Unit

1.c.1.)TECO Motor

7.5 HP, 4 P, 220/440 V, 20/10 A, 60 Hz, 1740 rpm

1.c.2.) Vane Pump, No Nameplate

1.d.) Manual Directional Valve

1.e.) Operating Panel for Strainer and Swing Conveyor

Approximately 530 mm (width) x 300 mm (thickness) x 750 mm (height)

IV. Conveying

1. Vibratory Conveyor (Henschel Mixer to Banbury Mixer)

Shinko Vibratory Feeder,

Approximately 147 mm (depth) x 450 mm (width) x 1790 mm (length)

1.a.) Motor

2 units, 0.4 kW, 220 V, 60 Hz, 1496 vpm

2. Belt Conveyor (BM to MM)

1 unit, 2-ply rubber belt on steel rollers and frame,

600 mm width x 6750 mm length

2.a.) TECO Gear Motor with Speed Reducer

1.5 kW, 220 V, 15 A, 60 Hz, 3 phase, Foot Mounted

3. Belt Conveyor (MM to WM)

1 unit, nylon belt on steel frame and rollers, 250 mm width x 3500 mm length

3.a.) Tatung Gear AC Motor with Speed Reducer

½ HP, 4 P, 220/440 V, 1.8/0.9 A, 60 Hz, 1660 rpm, foot mounted, SN 41913412

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4. Belt Conveyor (WM to Strainer)

1 unit, resin-impregnated, woven polyester belt on steel rollers and frame

250 mm width x 11,280 mm length

4.a.) AC Motor with Speed Reducer – No Nameplate

Specs as per equipment manual: ½ HP, 3 P, 220 V, 60 Hz, 1660 rpm, foot mounted

5. Swing Conveyor (Strainer to Calender Rolls)

1 unit, resin-impregnated, woven polyester belt on steel rollers and frame

2.0 mm thick x 250 mm width x 10650 mm length

5.a.) AC motor with Swing Mechanism (at the foot of conveyor) – No nameplate

Specs as per equipment manual: 1.5 kW, 3 P, 60 Hz, 660 rpm, foot mounted

5.b.) AC Motor with Swing Mechanism (at the top of conveyor) – No nameplate

Specs as per equipment manual: 1.5 kW, 3 P, 60 Hz, 660 rpm, foot mounted

6. Operating Panel for Swing Conveyor

Approximately 560 mm (width) x 200 mm (thick) x 500 mm (height)

V. Forming

1. Calender Main Frame, Rolls and Drive

Cast Iron Frame, Chilled Cast Iron Bored Rolls; Hardness of 70 + shure scleroscope;

Surface finish of 0.45, Inverted L Type – Nippon Roll Mfg., Japan

1.a.) CR1, CR2, and CR3 – 24” Ø x 72” body length

1.a.1.) Main drive Toyo Denki DC Motor

150 kW, 440 V, 367 A, 1200 rpm,

SN. Cm-771340, foot mounted

1.b.) CR4 – 24” Ø x 72” body length

1.b.1.) Section drive TECO DC Motor

66.7 kW, 440V/96A, 150V/7.15A, 1150 rpm, foot mounted

2. Spindles / Universal Joints

One unit for each Calender Roll, Model TYB 285, Length: 1125 mm, +100 mm, - 0 mm

3. Reduction Gears

12-1200 rpm

3.a.) Main Drive Reduction Gears

Modified (1997) from single drive to two drive reduction, Nippon Roll, Japan

Friction Ratio, No. 1 : 1.000, No.2 : 1.288, No. 3 : 1.355,

3.b.)Section Drive Reduction Gears

Supplied by Forward Machinery Industrial Corp., Taiwan, 1997,

Friction Ratio, No. 4 : 1.401

3.c.) Gear Lubrication Pump Motor Sets – 2 units

3.c.1.) Chen Ying Motor

¼ HP, 4 P, 220/440 V, 1.3/0.7 A, 50/60 Hz, 3 phase, 1420 – 1720 rpm

3.c.2.) Shun Cheng Motor

1 HP, 4 P, 220/440 V, 3/1.5 A, 60 Hz, 1720 rpm

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4. Waste Winder

Steel roll, 136 mm Ø x 1845 mm (length).

4.a.) TECO Motor with Speed Reducer - 1 HP

4.b.) Slitter Mechanism

4.b.1.) Slitter Positioning Shaft

SCV-S No. 27, Toyo Machinery

4.b.2.) Toyo Machinery Servomotor – 2 units

0.35 kW output, 3.5 A, 1200 rpm

5. Bank No.1 Overhead Viewing Mirror

Approximately 1 x 2.5 m

6. Operating Panels

6.a.) Operating Panel for Roll Gaps, crossing, stock guides, lubrication, hydraulic and

traverser approximately 1700 mm width x 850 mm (thick) 18300 mm (height).

6.b.) Operating panel for Calender Roll, Annealing roll, Cooling Drum, Pinch roll and Surface

Winder speed: approx. 1410 mm (width) x 850 mm (thick) x 300 mm (height)

VI. Accessories

1. Roll Gap Adjustment

6 units, moving range 80 mm max., 1.77/0.44 mm/min

1.a.) Induction Motor

6 units, 1.5 kW, 220 V, 56 A, 60 Hz, 1420 rpm, Flange mounted

1.b.) Hydraulic Cylinder

4 units, 280 mm bore x 3 mm stroke for emergency gap opening

2. Roll Crossing Device

2 units, offset 23 mm maximum, 7.4 mm/min;

2.a.) Little King Gear Motor – 2 Units

0.75 kW, 4P, 220 V, 3.2 A, 1420 rpm, flange mounted, gear ratio 50

2.b.) Hydraulic Cylinder – 2 units

100 mm bore x 100 mm stroke

3. Stock guide adjustment

2 units, 2000 mm – 1000 mm, 163 mm/min;

3.a.) Little King Induction Motor

2 units, 0.75 kW, 4 P, 3.2 A, 50 Hz, 1420 rpm, flange mounted

4. Lubrication Return Pump and Motor Set

4.a.) Yaskawa Induction Motor – 2 units

1.5 kW, 6 P, 3 phase

4.b.) Vane Pump, No nameplate – 2 units

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5. Lubrication Unit

5.a.) Little King Induction Motor – 2 units

1.5 kW, 220 V, 7.4 A, 3 phase, 940 rpm, foot mounted,

5.b.) Vane Pumps, No nameplate – 2 units

5.c.) Double Basket Type Oil Filter – 2 units

6. Emboss roll / rubber roll

Rolls not included.

6.a.) Shimadzu Gear Reducer

5.5 kW, Ratio 0.7057, 250 rpm, Type EF11 No 1H5925

6.b.) Toyo Denki Gear DC Motor

5.5 kW, 220V/30A, 3 phase, 2500 rpm, flange mounted, SN CM-76671

7. Emboss Pressure Hydraulic Unit

7.a.) Motor, No nameplate

7.b.) Vane Pump

50T-23-L-RL-30, 22.9 cm/rev max displacement, 7 Mpa max Pressure

8. Take-off Roll Hydraulic Unit

8.a.) Super Line Motor

2.2 kW, 6 P, 3 phase

8.b.) Jang Maw Variable Vane Pump

HVP-VD21-30A, Mfg. No. JMG-10

9. Transverser Mechanism

9.a.) HEW Motor

1 HP, 220/440 V, 3.6/1.8A

10. Guide Rolls (For Lamination)

10.a.) Rubber roll, 118 mm Ø x 1775 mm length

10.b.) Stainless Steel, 101 mm Ø x 1738 mm length

10.c.) Stainless Steel, 70 mm Ø x 1745 mm length

10.d.) Steel, 83 mm Ø x 1653 mm length

10.e.) Steel, 162 mm Ø x 1650 mm length

10.f.) Stainless Steel, 101 mm Ø x 1750 mm total length;

Thread-profiled at an angle on both sides, approximately 152 mm length

10.g.) Steel, 70 mm Ø x 1650 mm length

10.h.) Steel, 86 mm Ø x 1750 mm length;

Thread-profiled at an angle from mid-section of roll towards the sides

10.i.) Slitter Mechanism - No Nameplate

Specs as per equipment manual: Slitter Positioning Shaft SCV-S No. 27, Toyo Machinery

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11. Side Trim Guide Rolls

11.a.) Gear Motor Driven by Pinch Roll Motor

11.a.1.) Stainless steel roll, 188 mm  x 290 mm length

11.a.2.) Steel roll, 163 mm  x 290 mm length

11.b.) 3 pcs, 258 mm  x 300 mm length

11.c.) 1 pc, 60 mm x 300 mm length

VII. Cooling System

1. Annealing Rolls

6 units, 186 mm Ø x 1330 mm body length, hard chromium plating welded steel rolls, water-cooled

1.a.) SKK Gear Reducer

1.b.) Toyo Denki Gear Motor

2.2 kW, 220 V, 12.2 A, 2500 rpm

1.c.) Pinch Roll (For Lamination)

1 rubber roll, 124 mm Ø x 1700 mm length;

1 steel roll, 124 mm Ø x 1700 mm length

1.c.1.) Hydraulic Cylinder – 2 units

1.d.) Guide Roll

Stainless steel, 99 mm Ø x 1850 mm length

2. Cooling Train

8 units, hard chromium plating, super finish, double-walled, welded steel rolls,

Water-cooled, 690 mm x 1830 mm body length

2.a.) Toyo Denki Gear Motor – 2 units

3.7 kW, 220V, 20A, 2500 rpm, flanged mounted

2.b.) Toyo Denki Tachogenerator – 2 units

TG-1300-300, 110 V, 0.1 A, 3000 rpm

3. Pinch Roll – 2 sets

2 units rubber roll and 2 units steel roll hard chrome plated;

Both 200 mm Ø x 1860 mm

3.a.) Shimadzu gear reducer

2.2 kW, 250 rpm, Ratio: 9.7402, No. 1H592

3.b.) Toyo Denki DC Motor

2.2 kW, 220 V, 12.2 A, 2500 rpm

3.c.) Toyo Denki DC Taco Generator,

TG-1300-200, 110 V, 0.1 A, 2000 rpm

3.d.) Hydraulic Cylinder – 4 units

3.e.) Side Trim Cutter with Positioning Mechanism

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3.f.) Guide Rolls – 2 units

3.f.1.) Stainless steel, 74 mm Ø x 1810 mm length

3.f.2.) Stainless steel, 75 mm Ø x 2290 mm length

VIII. Winding

1. Surface Winder

4 rolls, 1 roll rubber-capped, 3 rolls with hard chromium plating and super finish,

202 mm Ø x 1830 mm body length, with Digital Counter

1.a.) Gear Reducer, No nameplate

1.b.) Toyo Denki DC Motor,

3.7 kW, 440 V, 20 A, 2500 rpm, flange mounted, SN CM-762002

1.c.) Toyo Denki Tachogenerator

TG-1300-300, 110 V, 0.1 A, 3000 rpm

1.d.) Guide Rolls

Stainless steel, 74 mm Ø x 1810 mm length

IX. On Site Utilities

1. Air Washer, Ventilation and Cooling System

1 set, 12000 cfm @ 3”SP centrifugal blower

1.a.) TECO Motor

15 HP, 4 P, 220/440V, 36.5/18.3A, 60 Hz, 3 phase, 1760 rpm, foot mounted

2. Exhauster and Fume Scrubber System

1 set, 12000 cfm @ 3” SP centrifugal blower

2.a.) ABB Motor

11 kW, 220/440V, 20/41A, 60 Hz, 3 phase, 1756 rpm, foot mounted

2.b.) Water Supply Pump and Motor Set

2.b.1.) Motor, No Nameplate

Specs as per equipment manual: 1 HP

2.b.2.) Bell & Gosset Pump

Size 351T J59, SN 168022

3. Motor Control Center

1 set for AC and DC motor of Calender 4

4. Interlockings

The section and the main drives are provided with electrical safety interlocks such that when any of the drive would stop it will stop all the other devices.