A High Quality, High Specification Vertical Machining Center, Manufactured by Bridgeport
Turning
Hardinge GS 42 Turning Center
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TURNING MILLING GRINDING WORKHOLDING
www.hardinge.com
Machine Summary and Quotation
Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Hardinge GS 42 Turning Center as a solution to your machining requirements.
The GS 42 features Hardinge’s unique collet ready spindle allowing better part accuracy and surface finish to be obtained This machine is also available with a range of options to suit many types of manufacturing – i.e.; 3 jaw chuck, part probe, tool probe, parts catcher, C-axis/live tooling and fully programmable tailstock.
Included Machine Features
• Hardinge’s Unique Collet Ready Spindle • Barfeed Interface
• Full Machine Documentation • Air-hose and air-gun
• Custom Macro B • Manual Guide 0i (program assist)
• Environmentally friendly grease lubrication • Rigid tapping
• User friendly operators panel • Pendent mounted control – color display
• Bright florescent work light • PCMICA flash card slot
• Chip conveyor/auger interface • Run time/parts counter
• Tool Kit – wrenches and grease gun
• Small Tooling Package Includes (For Block Type Turret only)
Includes:
- 1” Boring Tool Holder
- 1.25” Boring Tool Holder
- Square Tool Holder
- 9 pairs wedge clamps
Top Plate
12 Station vertical block- standard
Utilizes .75" square and up to 1.25" round tooling
(Live Tooling not available – static only)
Machine Options
Siemens 810D Control (full lead time from factory) Option
Live Tooling/C-Axis (Fanuc) Option
Live Tooling/C-Axis (Siemens) Option
Tailstock - #4 Morse Taper Option
Renishaw Part Probe Option
Renishaw Tool Probe Option
Thermal Stabilization Package Option
Tri-Color Light Tower Option
Chucks
6” – Sure Grip Chuck Lever Type Option
6” – Sure Grip Quick Change Chuck Option
Parts Catcher
Arm Type Parts Catcher with part conveyor Option
2.05” x 6” (52mm x 150mm)
Coolant and Chip Management
Chip Conveyor – Standard Hinge Type Option
Chip Conveyor – Scraper Type (small fine chips) Option
280psi – Thru Turret Coolant Option
Spindle Liners
Spindle Liner Kit Option
Spindle Liner Bushing (4 required for each bar stock size) Option
Barfeeds
Barfeed Interface (Nonmagazine/ Magazine/ Air/Hyd) Standard
LNS Eco Load Pneumatic Barfeed System – ¼” to 2 ½” Capacity Option
Includes 3 pushers, 23” retract
LNS Eco Load Barfeed Installation Option
Lexair 6’ Mini Rhinobar .125” to 1.625” Capacity Option
Includes 3 Feed tubes in Base Price 1/4", 5/16", 3/8", 1/2",
5/8", 3/4", 7/8", 1", 1 1/16", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8"
Additional Mini Rhinobar Feed Tubes Option
Lexair Barfeed Installation Option
Transformers
208/230 Volt Transformer (50KVA) – Option
GS Machines are wired 220 Volt 3 Phase
230/460 Volt Transformer (50KVA) – Option
GS Machines are wired 220 Volt 3 Phase
Machine Specifications
Swing Diameter
Maximum Swing Over Way Covers 18" (457mm)
Work Capacities
Maximum Bar Capacity 1.65 "(42mm)
Maximum Machining Diameter 11.10" (284mm)
Maximum Machining Length 17.95" (456mm)
Spindle
Maximum Speed 6000-rpm
Maximum Power Rating (Dual Wound Motor) 15-hp (11kW)
Torque at Spindle (15min) 126.5 ft-lb (171.5 Nm)
Spindle Nose A2-5, 16 C
Spindle Center Height 39.40" (1000mm)
Spindle Reach 11" (432mm)
Travels and Feedrates
Maximum X-Axis Travel (Block) 6.02 (153mm)
Maximum X-Axis Travel (VDI) 8.58" (218mm)
Maximum Z-Axis Travel 16" (406mm)
Maximum Z-Axis Thrust - Fanuc (1 sec.) 4,026lb (17,907N)
Maximum Z-Axis Thrust - Fanuc (1 min.) 1,695lb (7,540N)
X-Axis Rapid Traverse Rates 1181-ipm (30m/min)
Z-Axis Rapid Traverse Rates 1181-ipm (30m/min)
Turret Top Plates
BMT
Bi-directional 12 station
Square Shank .750” (20mm)
Round Shank Tooling 1.250" (32mm)
Rotation / Index Time .25 / 1 Second
Tool Shank Dia. w/ER 25 Collets .079 - .625" (2mm - 16mm)
Fully Programmable Hydraulic Tailstock (Option)
Morse Taper (no quill needed) MT # 4
Maximum Part Length with Collet
Block 17.75" (451mm)
VDI 17.4” (442mm)
VDI Live 17.75” (451mm)
Maximum Part Length with Chuck
Block 13.82” (351mm)
VDI 13.46” (342mm)
VDI Live 13.82” (351mm)
Maximum Tailstock Travel 13.42" (341mm)
Maximum Traverse Rate 216 ipm (5.5 m/min)
Thrust (max) 780 lb. (3,470N)
Coolant Facilities
Coolant Capacity 41gallon (156 liter)
Maximum Pressure 40 psi (2.8 bar)
Pump Size 1.1 HP
Pump Rating per min. 6.8 Gal (26L)
Machine Specifications Con’t
Accuracy Specifications (ISO 230-2)
Overall Axis Repeatability (X, Z) .0001" / .0025mm
Power Requirements (Standard Configuration)
Volts/Full Load Amps 220 volt/67 FLA
Phase/Hertz 3-phase/50-60 Hz
Miscellaneous
Program Resolution 0.0001" (0.001mm)
Machine Lubrication Grease
Machine Communication RS-232-C and PCMCIA Card Capability
Machine Length 78.66” (1,998mm)
Machine Length (w/chip conveyor) 116.46" (2,958mm)
Machine Depth 65" (1,650mm)
Machine Height 70.12" (1,781mm)
Approx. Machine Weight 5,940 lb (2,694 kg)
Approx. Shipping Weight 6,739 lb (3,057 kg)
Prices list in USD - Factory installed pricing only
All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.
Fanuc 0i-MD Control Specifications
General
· 8.4” Color LCD Display
· Two Interpolating Axis
· Programmable Resolution - .00001”/.001mm
· Tool Offset Capability - .0001”/.001mm
· Tool Geometry and Tool Wear Offsets
(64 pair each)
· Inch/Metric Data Selection by G-Code
· 1280 Meters (512 KB) Part Program Storage
· Flash Card Slot Capability (up to 128 MB)
Data Input/Output
· MDI (Manual Data Input) Operation
· Reader/Punch Interface Connection (RS-232 Software/Hardware)
· DNC (Remote Buffer)
· Embedded Ethernet
Programming Functions
· Absolute/Incremental Programming
· Additional Tool Offsets (64 Pair Total)
· Additional Custom Macro Variables
· AI Contour Control
· Background Editing
· Blueprint Programming
· Canned Cycles (Drilling)
· Chamfer/Corner Rounding
· Constant Surface Speed Programming
· Continual Thread Cutting
· Coordinate System Setting (G50)
· Custom Macro B
· Diameter/Radius Programming
· Extended Part Program Edit (Copy/Replace)
· Graphic Display
· Hardinge Safe Start Format
· Input of Offset Value by Programming (G10)
· Interpolation (Linear and Circular)
· Manual Guide 0i (G-code assist)
· Multiple Repetitive Canned Cycles I (Turning)
· Multiple Repetitive Canned Cycles II (Pockets)
· Nano Interpolation
· Registered Part Programs (200 total)
· Rigid Tapping
· Single Block Operation
· Spare M-Codes (3)
· Thread, Synchronous Cutting
· Tool Life Management
· Tool Nose Radius Compensation
· Variable Lead Thread Cutting
Operation
· Block Delete
· Clamp/Unclamp Indicator Light Switch
· Coolant Control
· Dry Run
· Dwell Time
· Emergency Stop
· Feedhold
· Feedrate Override (0 to 150%)
· Incremental Jog
· Jog Feed Override (0 to 150%)
· Machine Lock
· Manual Pulse Generator (MPG Hand wheel)
· On-Screen Spindle & Axis Load Meters
· Option Stop
· Rapid Traverse Override (Low-25-50-100%)
· Single Block
· Spindle Speed and T-Code Displays on All Screens
· Spindle Speed Override (50 to 120%)
Miscellaneous
· Alarm Display
· English Color LCD Display with Full Keyboard French/German, Italian or Spanish
· On-Screen “HELP” Functions for Alarms
· Program Protect
· Run Time and Parts Counter
· Self-Diagnosis Function
· Spindle Lock (Servo)
· Spindle Orient – One Degree
· Stored Pitch Error Compensation
GS 42 Floor Plan
Note: Inch/Millimeter measurements shown:
A – 78.66/1998
B – 40.55/1030
C – 70.12/1781
D – 26.13/663.8
E – 26.57/675
F – 37.80/960.1
G – 37.21/945
H – 61.06/1551
Foundation Requirements:
To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code).
Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration.
All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.
Investment Summary for ABMNameAlpha
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