CLUSTER Engineering and Technical
CONCENTRATION Collision Repair Technology
WVEIS CODE ET 1670
NATIONAL STANDARDS & INDUSTRY CREDENTIAL
I-CAR: Non-Structural Analysis and Damage Repair
I-CAR: Paint and Refinishing
ASE: Collision Repair/ Refinish
ASE: NATEF-National Automotive Student Skills Standard Assessment- http://www.na3sa.com
Test B2-Paint and Refinish , B4- Structural Analysis
ONET CODES and OCCUPATIONS
ONET: 49-3021.00 - Automotive Body and Related Repairers
ONET: 51-9122.00 - Painters, Transportation Equipment
ONET: 49-3021.00 - Automotive Body and Related Repairers
Sample of job titles upon completion of the concentration: Auto Body Technician, Auto Body Repairman, Auto Body Repair Technician, Auto Body Repairer, Refinish Technician, Automotive Painter, Non-Structural Technician.
REQUIRED COURSES (first two in sequence)
WVEIS Code Course
1671 Fundamentals of Collision Repair Technology
1675 Non-Structural Analysis and Damage Repair
1677 Structural Analysis and Damage Repair
1679 Surface Preparation and Refinishing
WVEIS Code ELECTIVE COURSES
1674 Refinishing Techniques
1676 Custom Finishing Processes
1672 Detailing and Interior Parts
1673 Mechanical and Electrical Components
SKILLS SETS
Career Preparation Skills
Safety
Leadership Development
Customer and Personal Service
Vehicle Construction
Preparing a Damaged Panel
Damage Analysis
Non-Structural Repair
Unibody and Frame Repair
Surface Preparation
Surface Refinishing
Skill set for Career Preparation Skills, Safety, Leadership Development and Customer and Personal Service should be integrated throughout the concentration as remaining skill sets are delivered.
Skill Set / Career Preparation SkillsKnowledge Objectives / Students will demonstrate knowledge of
· career paths.
· goal development and achievement.
· attitudes and work habits that support career retention and advancement.
· communication in varied contexts.
Performance Objectives / Students will
· relate skills and abilities to possible career pathways.
· explain methods of goal development.
· discuss methods of time management and task coordination.
· practice professionalism in punctuality, appropriate dress, task completion, etc.
· investigate methods of supervision such as giving and receiving feedback and instruction.
· develop and present a statement of their personal work ethic beliefs.
· prepare an application, cover letter, resume and thank you letter.
· create a personal portfolio for use when applying for employment.
· practice simulated job interviews.
Skill Set / Safety
Knowledge Objectives / Students will demonstrate knowledge of
· performing tasks in a safe manner.
· safety procedures required when using hazardous materials.
· proper use of tools and equipment associated with collision repair technology.
· proper use of shop equipment.
Performance Objectives / Students will
· define personal and environmental safety on the job.
· anticipate and avoid or mitigate potential safety risks.
· demonstrate the proper use of shop equipment and tools used in collision repair technology.
· demonstrate the proper use of hand and pneumatic tools.
· demonstrate how to properly handle hazardous waste materials.
· select personal protection equipment (PPE); inspect to insure fit, operation, and maintenance.
Skill Set / Leadership Development
Knowledge Objectives / Students will demonstrate knowledge of
· public speaking.
· parliamentary law.
· leadership concepts.
· characteristics of effective teams and organizations.
Performance Objectives / Students will
· develop and deliver speeches.
· participate in meetings using parliamentary procedure.
· attend leadership conferences or training. (local, state, national)
· volunteer in community service opportunities.
· participate in career development events.
Skill Set / Customer and Personal Service
Knowledge Objectives / Students will demonstrate knowledge of
· customer needs assessment.
· quality standards of service.
· assessing customer satisfaction.
Performance Objectives / Students will
· examine vehicles to determine extent of damage or malfunctions.
· follow checklists to ensure all important parts are examined
· examine vehicles, compile estimates of repair costs, and secure customers' approval to perform repairs.
· plan work procedures, using charts, technical manuals, and experience.
· follow up; keep customer/client informed about parts and the repair process.
· test and adjust repaired systems to meet manufacturers performance specifications.
· interpret and explain manual or computer-assisted estimate to customer/client.
· maintain cleanliness of work area.
Fundamentals of Collision Repair Technology WVEIS 1671
Knowledge Objectives / Students will demonstrate knowledge of
· the components of vehicle construction.
· how to determine damage to a vehicle.
Performance Objectives / Students will
· identify the types of steel and their differing characteristics and attributes.
· identify type of vehicle construction (space frame, unibody, body-over-frame).
· recognize the different damage characteristics of space frame, unibody, and
body-over-frame vehicles.
· perform visual inspection of structural components and members; determine if repair or replacement is needed.
· inspect for damage the front portion of a vehicle for damage.
· inspect for damage the side and outer panels for damage.
· identify damage to the rear parts of a vehicle.
· identify suspension, electrical, and mechanical components damage.
· identify safety systems and interior component damage.
· determine parts, components, and procedures necessary for proper repair.
· identify type and condition of finish; determine if refinishing is required.
· identify and record vehicle identification number (VIN) information, including nation of origin, make, model, restraint system, body type, production date, engine type, and assembly plant.
· determine and apply appropriate estimating sequence.
· identify body repair and refinishing materials and supplies.
· justify repair or replace decision using OEM components.
· justify repair or replace decision using aftermarket components.
Skill Set / Preparing a Damaged Panel
Knowledge Objectives / Students will demonstrate knowledge of
· how to properly prepare a damaged panel.
· preparing a panel for refinishing.
Performance Objectives / Students will
· identify and remove surface corrosion.
· remove dirt, road grime, wax, adhesive residue, mold release agents, tree sap,
markings or other contaminants from the area to be refinished and any adjacent
vehicle surfaces.
· inspect and identify substrate, substrate condition, type of finish, film thickness and surface condition; develop a plan for refinishing.
· remove small pits and dimples in body metal using pick hammers and punches.
· remove paint finish.
· sand areas to be refinished.
· featheredge areas to be refinished.
· identify type of substrate and apply suitable treatment or undercoat.
· mask and protect areas that will not be refinished.
· mix and apply primer-surfacer.
· apply finishing putty to minor surface imperfections.
· block sand area to which primer-surfacer and/or finishing putty have been applied.
· remove dust residue from area to be refinished.
· clean area to be refinished using proper cleaning solution.
· remove, with a tack rag, any dust or lint particles from the area to be refinished equipment.
· select personal protection equipment (PPE); inspect to insure fit, operation, and maintenance.
Non-Structural Analysis and Damage Repair WVEIS 1675
Knowledge Objectives / Students will demonstrate knowledge of
· how to identify different types of damages.
· writing a damage estimate.
Performance Objectives / Students will
· differentiate repair areas used to repair non-structural and structural damage.
· review damage reports, prepare or review repair cost estimates, and plan work to be performed.
· follow supervisors' instructions as to which parts to restore or replace and how much time the job should take.
Skill Set / Non-Structural Repair
Knowledge Objectives / Students will demonstrate knowledge of
· non-structural repair procedures used to restore the vehicle.
Performance Objectives / Students will
Safety:
· identify safety considerations: Personal Protective Equipment (PPE), shock hazards, fumes, material safety data sheets (MSDS) before beginning any repairs.
· identify potential health, safety, and environmental concerns associated with vehicle components and systems, i.e. ABS, air bags (SRS), refrigerants, hybrid electric vehicles, coolants.
· check malfunction indicator lights (MIL), retrieve codes and settings and identify battery disconnect procedures. Remove all vehicle mechanical and electrical components that may interfere with or be damaged during the repair process.
Trim and Hardware:
· determine repair plan, procedures, and methods of overall repairs in accordance with the vehicle manufacturer’s specifications and industry procedures.
· identify types of hardware and its correct uses.
· remove damaged or undamaged interior and exterior trim and moldings/claddings as necessary; document missing or broken one-time use parts/fasteners/components, store removed parts/fasteners/components.
· remove undamaged, non-structural body panels and components that may
interfere with or be damaged during the repair process.
· remove, replace, and align bumpers, brackets, reinforcements, guards, absorbers, isolators, and mounting hardware.
· remove pinstripes, emblems and decals (transfers/overlays, wood grains), and related adhesives if necessary.
· remove repairable plastics and other parts that are recommended for off-vehicle repair.
· remove, replace and align exterior lighting and mounting panels.
· install interior and exterior trim, pinstripes, emblems, decals (transfers/overlays, wood grains), and protective film.
Bolted-On Part Replacement:
· remove and replace bolted, riveted, adhesive/bonded, and welded panels or panel assemblies.
· remove, replace, and align deck lid, lid hinges, supports, and lid latch/lock.
· remove, replace and align doors, tailgates, hatches, supports, lift gates, latch/lock assemblies, handles, and hinges.
· remove, replace and align front fenders; check and adjust gaps and clearances.
· remove, replace, and align hood, supports, hood hinges, and hood latch/lock.
· check door function, adjust or replace components as necessary for proper operation.
Cosmetic Straightening Steel:
· describe the different types of steel used and it characteristics.
· explain repair versus replace considerations.
· restore contours of a damaged panel to a surface condition suitable for metal
finishing or body filling.
· repair minor damage in a convex panel.
· practice mixing and applying body filler material.
· explain the process of heat and cold shrinking guidelines.
Plastic And Composite Repair:
· identify the types of plastic(s); determine reparability.
· identify the proper plastic repair/cleaning procedures; clean and prepare the surfaces of plastic parts.
· repair plastic parts by welding or using adhesive repair materials; use reinforcing materials as required.
· reshape plastic parts.
· perform single or two-sided repairs in plastic panels.
· replace bonded plastic body panels; straighten or align mounting locations.
· replace mechanically fastened plastic body panels; straighten or align mounting locations if necessary; torque fasteners to specifications.
Movable Glass:
· inspect, adjust, remove and/or replace moveable, electrically-heated, stationary, mechanically-fastened, bonded, and hinged glass.
· inspect, adjust, repair, or replace window regulators, run channels, power
mechanisms, and related controls. reset automatic features and clear stored codes if necessary.
· inspect, adjust, repair, remove or replace power glass roof panels and related controls.
· inspect, adjust, repair, remove, or replace removable, manually-operated glass roof panels and hardware.
· diagnose and repair water leaks, dust leaks, wind noises; rattles, and vibrations; inspect, repair, or replace weather stripping.
· inspect, adjust, and install convertible or retractable roof and related mechanisms.
· reset automatic features and clear stored codes if necessary.
Automotive Foams:
· explain reasons for foam in vehicles, foam locations, and foam strength.
· describe foam application methods for vehicles.
· explain the reasons and limitations of heat-activated foam.
· describe the characteristics and uses of non-expanding, flexible foam, rigid foam, and structural foam.
· repair, replace and install automotive foam in vehicles according to manufacturer specifications.
Steel Unitized Structures Technologies And Repair:
· describe vehicle features and functions that absorb and transfer energy.
· explain steel type and strength classifications.
· determine mechanical properties of steel and how it affects repairs.
· describe how heat affects steel.
Lighting, Starting and Charging Systems:
· explain the different types of automotive batteries and their functions.
· identify problems related to starting and charging systems.
· demonstrate techniques for troubleshooting and checking voltage and amperage.
· explain repair considerations for headlamps, switches and lighting circuits.
· inspect repaired vehicles for proper functioning, completion of work, dimensional accuracy, and overall appearance to ensure proper alignment and handling.
Corrosion Protection:
· remove corrosion protection, undercoating, sealers, and other protective coatings as necessary to perform repairs.
· record repairs and maintenance performed.
· record parts or materials used and order or requisition new materials as necessary.
· apply protective coatings to restore corrosion protection.
· maintain cleanliness of work area.
Structural Analysis and Damage Repair WVEIS 1677
Skill Set / Unibody and Frame RepairKnowledge Objectives / Students will demonstrate knowledge of
· the components of vehicle construction.
· how to determine damage to a vehicle.
· how to properly repair a damaged frame and unibody.
Performance Objectives / Students will
Frame Inspection and Repair
· identify the types of steel and their differing characteristics and attributes.
· diagnose and measure structural damage using tram and self-centering gauges.
· attach vehicle to anchoring devices.
· analyze, straighten and align mash (collapse) damage.
· analyze, straighten and align sag damage.
· analyze, straighten and align sideway damage.
· analyze, straighten and align twist damage.
· analyze, straighten and align diamond frame damage.
· remove and replace damaged structural components.
· restore corrosion protection to repaired or replaced frame areas.
· analyze and identify misaligned or damaged steering, suspension, and powertrain components that can cause vibration, steering, and wheel alignment problems.
· align or replace misaligned or damaged steering, suspension, and powertrain components that can cause vibration, steering, and wheel alignment problems.
Unibody Inspection and Repair
· perform a unibody inspection, measurement and write a repair order.
· diagnose and measure structural damage using tram and self-centering gauges.
· diagnose and measure unibody vehicles using a dedicated (fixture) measuring system.
· diagnose and measure unibody vehicles using a universal measuring system (mechanical, electronic, and laser).
· attach vehicle to anchoring devices.
· analyze, straighten and align mash (collapse) damage.
· analyze, straighten and align sag damage.
· analyze, straighten and align sideway damage.
· analyze, straighten and align twist damage.
· analyze, straighten and align diamond frame damage.
· remove and replace damaged structural components.
· align or replace misaligned or damaged steering, suspension, and power train components that can cause vibration, steering, and wheel alignment problems.
· determine the extent of the direct and indirect damage and the direction of impact; plan and document the methods and sequence of repair.
· attach anchoring devices to vehicle; remove or reposition components as necessary.
· straighten and align cowl assembly.
· straighten and align roof rails/headers and roof panels.
· straighten and align hinge and lock pillars.
· straighten and align vehicle openings, floor pans, and rocker panels.
· straighten and align quarter panels, wheelhouse assemblies, and rear body sections (including rails and suspension/power train mounting points).
· straighten and align front-end sections (aprons, strut towers, upper and lower rails, steering, and suspension/power train mounting points, etc.).
· identify heat limitations in unibody vehicles.
· repair damage using power tools and hand tools to restore proper contours and dimensions.
· remove and replace damaged sections of structural steel body panels.
· restore corrosion protection to repaired or replaced unibody structural areas.
· determine the extent of damage to aluminum structural components; repair, weld, or replace.
· align and perform section panel replacement.
Metal Welding and Cutting
· identify wieldable and non-wieldable materials.
· determine the correct GMAW (MIG) welder type, wire type, diameter and gas to be used.
· determine the type of weld to be used; tack, butt weld or fillet weld.
· weld and cut high-strength steel and other steels.
· weld and cut aluminum.
Surface Preparation and Refinishing WVEIS 1679