21490 Operate Multi-Cylinders to Dry Pulp and Paper Webs

Explanatory notes

1Definition

Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations) which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer’s information.

2The following apply to the performance of all outcomes of this unit standard:

aAll work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments.

bAll work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions.

cAll communications made in relation to this unit standard must be made in accordance with worksite procedures for content, recipient, timing, and method.

Outcomes and evidence requirements

Outcome 1

Explain fundamentals of web drying.

Evidence requirements

1.1Function of multi-cylinder dryers and associated hood system in the paper and pulp drying process is explained in accordance with worksite documentation.

1.2Function, control, and purpose of drive systems are explained in accordance with worksite documentation.

Rangedraws, load sharing, sheet tension, speed.

1.3Components of a multi-cylinder dryer section are identified, and their purpose and operation are explained, in accordance with worksite documentation.

Rangemay include but is not limited to – steam system, exhaust, heat induction system, siphons, spoiler bars, condensate system, blow boxes, curl control, associated hood system, rope system, screens, cylinders, doctor blades, distributed control system.

1.4Dryer feed-up process is explained in accordance with worksite documentation.

1.5Operating parameters and capability of multi-cylinder dryers, sheet tension control, and associated hood systems are explained in accordance with worksite documentation.

Rangemay include but is not limited to – temperature, throughput, sheet tension, pressure.

1.6Hazards associated with multi-cylinder dryers, sheet tension control, and associated hood systems are identified and actions to be taken to isolate, minimise, or eliminate the hazard are described in accordance with worksite documentation.

Rangehazards may include but are not limited to – moving components, sheet breaks, nips, ropes, heat, steam, steam and condensate lines, pressure, compressed air, paper cuts.

1.7Fire fighting procedures for the multi-cylinder dryer and associated hood systems are described in accordance with worksite documentation.

Rangemay include but are not limited to – location of hoses, steam drench, response sequences, air control systems.

1.8Consequences of non-conformance of web drying with worksite operating procedures are described in accordance with worksite documentation.

1.9Roles and responsibilities of the multi-cylinder dryer operator are described in accordance with worksite documentation.

Outcome 2

Operate and maintain multi-cylinder dryer section, associated hood, and sheet tensioning system efficiently.

Evidence requirements

2.1Safe work practices associated with operating and maintaining multi-cylinder dryer section, associated hood, and sheet tensioning system are demonstrated in accordance with worksite documentation and legislative requirements.

Rangepractices may include but are not limited to – isolation procedures, lock-outs, emergency stops, machine guarding, wearing appropriate safety equipment.

2.2Multi-cylinder dryer section, associated hood, and sheet tensioning system is set up, started up, operated, and shut down efficiently in accordance with worksite documentation.

Rangesteam adjustment, condensate removal, sheet threading, draw and tension control adjustments.

2.3Doctor blades are set up and operated in accordance with worksite documentation.

2.4Controls for draw and load sharing are operated in accordance with worksite documentation.

2.5Rope is installed and spliced, and the rope and tail threading system is operated in accordance with worksite documentation.

2.6Preventative maintenance and cleaning schedule for the dryer section, sheet tensioning system, and associated hood system are carried out in accordance with worksite documentation.

Outcome 3

Monitor and control the efficient performance of dryer section, associated hood, and sheet tensioning system.

Evidence requirements

3.1Monitoring and interpretation of feedback information and the timely adjustment of control parameters enable product quality, efficient plant performance, and process and legislative requirements to be maintained in accordance with worksite documentation.

Rangeplant performance – draw control, condensate management, drying efficiency;

product quality – moisture specifications, sheet strength, required finish.

3.2Operating and equipment faults and malfunctions are identified, and corrective action is taken, in accordance with worksite documentation.

Rangeoperating faults may include but are not limited to – sheet breaks, flooding (water logging), cracked edges, visual defects, folding, bursting, creasing, dryer clothing faults, process steam variations, hood control;

equipment faults and malfunctions – electrical, mechanical, instrumentation, distributed control system.

3.3Output product meets the requirements of worksite documentation for sheet finish, curl, and moisture content.

3.4Production, maintenance, and quality records are explained and completed in accordance with worksite documentation.

Status information and last date for assessment for superseded versions

This CMR can be accessed at

Please note

Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.

Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards.

Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.

Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.

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